COMPOSITE CATALYST AND USE THEREOF IN PREPARING PROPYLENE GLYCOL
20230285939 · 2023-09-14
Assignee
Inventors
Cpc classification
C07C29/60
CHEMISTRY; METALLURGY
Y02P20/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J23/58
PERFORMING OPERATIONS; TRANSPORTING
C07C29/60
CHEMISTRY; METALLURGY
B01J23/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J23/02
PERFORMING OPERATIONS; TRANSPORTING
B01J23/46
PERFORMING OPERATIONS; TRANSPORTING
B01J35/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present application provides a composite catalyst and use thereof in preparing propylene glycol, where the composite catalyst includes: a main catalyst; and an assistant catalyst, forming on the main catalyst; the assistant catalyst is a magnesium hydroxide shell with a cage-like shape forming on the surface of the main catalyst, and the main catalyst is located inside the magnesium hydroxide shell.
Claims
1. A composite catalyst, comprising: a main catalyst; and an assistant catalyst, forming on the main catalyst; wherein the assistant catalyst is a magnesium hydroxide shell with a cage-like shape on the surface of the main catalyst, and the main catalyst is located inside the magnesium hydroxide shell.
2. The composite catalyst according to claim 1, wherein the thickness of the assistant catalyst is 5-20 nanometers.
3. The composite catalyst according to claim 1, wherein active components of the main catalyst comprise one or more selected from platinum nanoparticles, palladium nanoparticles and rhodium nanoparticles.
4. The composite catalyst according to claim 1, wherein a particle size of active components of the main catalyst is 3-40 nanometers.
5. The composite catalyst according to claim 1, wherein a chemical valence state of active components of the main catalyst is zero.
6. The composite catalyst according to claim 1, wherein the number of basic sites of the composite catalyst is 0.028-3.14 mmol/g.
7. The composite catalyst according to claim 1, wherein a carrier of the main catalyst comprises aluminosilicate molecular sieve, silica, alumina or zirconia.
8. The composite catalyst according to claim 1, wherein an average pore size of a carrier of the main catalyst is 1-50 nanometers.
9. The composite catalyst according to claim 1, wherein the assistant catalyst comprises magnesium hydroxide or magnesium oxide.
10. The composite catalyst according to claim 1, wherein the specific surface area of the composite catalyst is 20-600 cm.sup.2/g.
11. A composite catalyst, comprising: a main catalyst; and an assistant catalyst, forming on the main catalyst; wherein the assistant catalyst is a magnesium hydroxide shell with a cage-like shape on the surface of the main catalyst, and the main catalyst is located inside the magnesium hydroxide shell; wherein the magnesium hydroxide is in the form of sheets to coat the main catalyst.
12. A method for preparing propylene glycol, comprising: mixing a sugar, a main catalyst and an assistant catalyst in a reactor; performing a hydrothermal reaction in the reactor under a reducing gas atmosphere to obtain the propylene glycol; wherein the assistant catalyst is a magnesium hydroxide shell with a cage-like shape forming on the surface of the main catalyst, and the main catalyst is located inside the magnesium hydroxide shell to form a main catalyst-assistant catalyst composite catalyst with catalytic activity.
13. The method according to claim 12, wherein the main catalyst-assistant catalyst composite catalyst has a core-shell structure.
14. The method according to claim 12, wherein the amount of the sugar is 10-22.5 mg/ml.
15. The method according to claim 12, wherein the temperature of the hydrothermal reaction in the reactor is 140° C.-250° C., and the pressure of the reducing gas atmosphere is 2-6 MPa.
16. The method according to claim 12, wherein the reactor comprises a tank reactor or a fixed bed reactor.
17. The method according to claim 12, wherein in a tank reactor, the amount of the assistant catalyst is 0.5-2 mg/mL, and the mass ratio of the main catalyst to the assistant catalyst is 10-40:1.
18. The method according to claim 16, wherein the space velocity in the fixed bed reactor is 0.12 h.sup.−1 to 0.96 h.sup.−1.
19. The method according to claim 12, wherein the sugar in a tank reactor comprises one or more selected from glucose, sucrose, fructose, trehalose, maltose, starch, and cellulose.
20. The method according to claim 12, wherein the sugar in a fixed bed reactor comprises one or more selected from glucose, sucrose, fructose, trehalose, and maltose.
Description
DESCRIPTION OF THE DRAWINGS
[0030] In order to explain the specific embodiment of this application or the technical solution in the existing technology more clearly, the specific embodiment or the existing technology will be briefly introduced below through the following drawings. Obviously, the drawings in the following description are some embodiments of this application. For the ordinary skilled in the art, other drawings can also be obtained according to these drawings.
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DETAILED DESCRIPTION
[0045] The technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
[0046] In the description of this application, it should be noted that when the terms “center”, “up”, “below”, “left”, “right”, “vertical”, “horizontal”, “inside”, “outside” etc. appear, the indicated orientation or positional relationship is based on the drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the related device or element must have a specific orientation, a construction in specific orientation, or be operated in a specific orientation, and therefore it should not be construed as limitations on this application. Furthermore, the terms “first” and “second”, as they appear, are only used for describing and should not be construed as indication or implication of a priority of importance. Therein, the terms “first position” and “second position” are two different positions.
[0047] In the description of this application, it should be noted that, unless otherwise specified and limited, the terms “installed”, “connected” and “connection” should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection or an integral connection; may be a mechanical connection or an electrical connection; or may be a direct connection or an indirect connection through an intermediate medium, or may be an internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
[0048] When numerical ranges are given in the description, it should be understand that, unless otherwise indicated herein, both endpoints of each numerical range and any number between the two endpoints may be selected for use. Unless otherwise defined, all technical and scientific terms used in this application have the same meaning as understood by those skilled in the art from the prior art, and the present application can also be implemented by any methods, devices and materials of the prior art similar or equivalent to those described in the embodiments
[0049] In the present application, a magnesium hydroxide shell with a cage-like shape is formed on the surface of a main catalyst by in-situ loading to form a main catalyst-assistant catalyst composite catalyst with special structure and catalytic activity, which can control the reaction system to proceed in the direction of producing propylene glycol, thus greatly improving the selectivity of propylene glycol.
[0050] As shown in
[0051] Specifically, in S1, the sugar, the main catalyst and the assistant catalyst are formed into a mixed system in the reactor, where the reactor is selected from a tank reactor and a fixed bed reactor. For example, in the tank reactor, the amount of the sugar is 10-22.5 mg/ml, and the mass ratio of the main catalyst to the assistant catalyst is 10-40:1. In the tank reactor, the sugar includes one or more selected from glucose, sucrose, fructose, trehalose, maltose, starch, and cellulose. For example, in the fixed bed reactor, the sugar includes one or more selected from glucose, sucrose, fructose, trehalose, and maltose. The assistant catalyst includes, for example, magnesium oxide or magnesium hydroxide.
[0052] Specifically, in S1, a method for preparing the main catalyst, for example, includes: performing a saturated water absorption measurement on a carrier; dissolving a precursor containing the active component of the main catalyst in deionized water to obtain an aqueous precursor solution; adding the carrier to the aqueous precursor solution to obtain a main catalyst intermediate; aging, drying and calcining the main catalyst intermediate to obtain a main catalyst in an oxidized state; performing a reduction treatment on the main catalyst in the oxidized state to obtain the main catalyst. The ratio of the volume of the deionized water to the mass of the carrier is equal to the saturated water absorption rate, and the loading of the active components of the main catalyst is 0.5%-10%. Therefore, on the one hand, the aqueous precursor solution can be completely absorbed into pores in the carrier during an impregnation process, which is conducive to the uniform dispersion of the active metals. On the other hand, the active metal can play a better hydrogenation catalytic effect within the loading range of 0.5-10%. The temperature for performing the reduction treatment is 80-300° C. The time of the aging is at least 6 hours, the time of the drying is at least 6 hours, the temperature of the calcining is 400-450° C., and the time of the calcining is 4-8 hours. Operation conditions for the calcining also include performing in a tube furnace under static air, and the heating rate is 1-2° C./min. In one embodiment, the active component of the main catalyst includes, for example, one or more selected from platinum nanoparticle, palladium nanoparticle, cobalt nanoparticle, rhodium nanoparticle, iridium nanoparticle, silver nanoparticle and gold nanoparticle. The carrier of the main catalyst includes, for example, one of aluminosilicate molecular sieve, silica, alumina, zirconia, and silicon carbide.
[0053] Specifically, in S2, the mixed system obtained in S1 is subjected to the hydrothermal reaction under the reducing gas atmosphere to obtain the propylene glycol, where the assistant catalyst is the magnesium hydroxide shell coated on the surface of the main catalyst, and the magnesium hydroxide is in the form of sheets to coat the main catalyst to form a main catalyst-assistant catalyst composite catalyst with catalytic activity. The formation of sheet-like Mg(OH).sub.2 is attributed to the preferential crystal growth of (001) planes under hydrothermal conditions, where the high temperature provides more energy to facilitate the formation of Mg—OH ionic bonds, thereby promoting the growth of (001) planes. Further, the assistant catalyst is the magnesium hydroxide shell with the cage-like shape forming on the surface of the main catalyst, and the main catalyst is located inside the magnesium hydroxide shell. For example, a reaction is performed in the tank reactor filled with hydrogen and under the following conditions: a reaction temperature of 140° C.-250° C., a reaction time of 0.5-6 hours, a hydrogen pressure of 2-6 Mpa, and a stirring rate is 200-600 rpm. In one embodiment, a reaction is performed in the tank reactor in S2, and the assistant catalyst includes magnesium oxide or magnesium hydroxide. In the tank reactor, the magnesium oxide or magnesium hydroxide forms the magnesium hydroxide shell with the cage-like shape on the surface of the main catalyst during the reaction process, thus forming the main catalyst-assistant catalyst composite catalyst that can catalyze the reaction. Specifically, the above-mentioned main catalyst and assistant catalyst (such as powder of magnesium oxide) are added into the tank reactor, afterwards, for example, the magnesium oxide undergoes in-situ hydrolysis, recombination, and hydrothermal coating during the reaction. The temperature and stirring rate of the hydrothermal coating are consistent with those of the mixing system, where the temperature is 140° C.-250° C., and the stirring rate is 200-600 rpm. As shown in
[0054] Referring to
[0055] (1) Loading the Active Component on the Carrier.
[0056] Measuring the saturated water absorption rate of silica, alumina, β-molecular sieve and K-10 molecular sieve carriers. Weighing 1 g of powder of any carrier after completely dry treatment, and adding deionized water dropwise until the surface of the powder is wet and cannot absorb more water, recording the water absorption amount as a ml, that is, the saturated water absorption rate of each carrier is a ml/g.
[0057] Dissolving b mg, for example, chloroplatinic acid in c ml deionized water to prepare a homogeneous solution, adding d mg of the above carrier to the above chloroplatinic acid solution, stirring evenly, and then treating with ultrasonic for 15-20 minutes. Afterwards, aging the samples in room temperature air for more than 6 hours, and drying at 105-110° C. for more than 6 hours.
[0058] Calcining for 4-6 hours under a static air atmosphere and with a temperature of 450-500° C. in a tube furnace and the heating rate of 1-2° C./min to obtain a PtNPs/S main catalyst in the oxidized state. The above value a, b, c, and d should satisfy c/d=a, 0.37b/d=0.5%-10% (the loading of active components of the PtNPs/S main catalyst), where a is a constant.
[0059] (2) Reducing and Activating the Main Catalyst.
[0060] Adding a certain amount of PtNPs/S catalyst and water to the reactor, and reducing the PtNPs/S main catalyst through a reduction treatment under 2-6 Mpa hydrogen pressure and with a temperature of 80-300° C. for 4-6 hours. The process of loading other active components such as palladium nanoparticles or nickel nanoparticles onto the carrier is the same as the process of loading platinum nanoparticles onto the carrier.
[0061] Referring to
[0062] The present application will be specifically described below with embodiments. The tank reactor is described by taking a stainless steel reactor as an example.
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[0066] Referring to
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[0068] Please refer to
[0069] In one embodiment, in a tank reactor, the main catalyst and the assistant catalyst of the present application form a composite catalyst. Taking a composite catalyst abbreviated as PtNPs/SiO.sub.2@Mg(OH) 2 as an example for illustration, where platinum nanoparticles (PtNPs) is loaded on silica carriers and the main catalyst is coated with a cage-like magnesium hydroxide (Mg(OH).sub.2) shell. The platinum nanoparticles are loaded on the carrier by impregnating a precursor, such as chloroplatinic acid, into the carrier in equal volume, and then aging, drying and calcining; the cage-like magnesium hydroxide shell is formed by adding magnesium oxide to the reaction system and then performing a hydrothermal coating in situ at the same time. By using the catalyst of the present application, sugar biomass can be directionally converted into propylene glycol. The catalyst is simple to synthesize, can realize the in situ loading of assistant catalyst such as magnesium hydroxide, and can make full use of the catalytic activity of the assistant catalyst, such as cage-like magnesium hydroxide, to greatly improve the yield of propylene glycol converted from sugar biomass. For example, in a tank reactor, the assistant catalyst of the present application, such as magnesium hydroxide or magnesium oxide, realizes in-situ hydrothermal coating during the reaction process, which is convenient to operate, directly participates in the reaction after the in-situ hydrothermal loading, avoids the problem of multiple calcinations caused by conventional loading methods and avoids affecting the performance of the original catalyst. A magnesium hydroxide shell with a cage-like shape can be formed through the in-situ loading, and the magnesium hydroxide shell has many advantages, such as its loose structure and its gap, which will not prevent the reactants from reaching the inside of the composite catalyst for catalytic reaction. Compared with the traditional petrochemical route, the method described in this application has the advantages of being green, sustainable, and environmentally friendly, can realize the directional conversion of sugar biomass into propylene glycol, and provides technical support for a new route of industrialization of propylene glycol production.
[0070] In an embodiment, please refer to
[0071] In one embodiment, please refer to
[0072] As shown in
[0073] Furthermore, it should be understood that the steps or operations mentioned in this specification may be preceded or followed by other steps or that additional steps may be inserted between those mentioned steps, unless otherwise stated. It should also be understood that, unless otherwise specified, the numbering of each step is only to facilitate the identification of the steps, rather than limiting the order of the steps or limiting the scope of the present application. The change or adjustment of the relative order between the steps should also be considered to fall within the scope of this application without changing the substantive technical content.
[0074] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit the scope of the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: the technical solutions described in the aforementioned embodiments may be modified, or some or all of the technical features may be equivalent replaced, and these modifications or replacements still fall within the scope of this application.