Urea biosensors and stabilization of urea biosensors at room temperature
11460431 · 2022-10-04
Assignee
Inventors
Cpc classification
G01N27/3271
PHYSICS
B01D67/00111
PERFORMING OPERATIONS; TRANSPORTING
G06F17/18
PHYSICS
C12Q1/00
CHEMISTRY; METALLURGY
G06F30/331
PHYSICS
G01N27/3275
PHYSICS
G01N33/5308
PHYSICS
G01N27/3272
PHYSICS
B01D69/144
PERFORMING OPERATIONS; TRANSPORTING
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
B01D2325/341
PERFORMING OPERATIONS; TRANSPORTING
G16H10/40
PHYSICS
G01N27/3274
PHYSICS
International classification
G01N27/327
PHYSICS
G01N33/53
PHYSICS
G16H10/40
PHYSICS
C12Q1/00
CHEMISTRY; METALLURGY
G06F17/18
PHYSICS
Abstract
Disclosed is a urea biosensor that is stable at ambient temperature, and methods of making thereof.
Claims
1. A urea biosensor comprising: an ammonium-selective polymeric membrane; an enzyme layer comprising urease on an outer surface of the ammonium-selective polymeric membrane; a polymeric diffusion membrane on a surface of the enzyme layer to form part of a composite membrane; and (i) polysaccharide that is over a combination of the polymeric diffusion membrane, the enzyme layer, and the ammonium-selective polymeric membrane or (ii) polysaccharide that is over a combination of the polymeric diffusion membrane, the enzyme layer, and the ammonium-selective polymeric membrane and that is added to the urease before the urease forms the enzyme layer on the ammonium-selective polymeric membrane, the polysaccharide for maintaining stable activity of the urease between the polymeric diffusion membrane and the ammonium-selective polymeric membrane.
2. The urea biosensor of claim 1, further comprising: a metal element comprising silver, platinum, or gold; and an inner electrolyte solution between the metal element and the ammonium-selective polymeric membrane.
3. The urea biosensor of claim 1, further comprising: a metal element comprising silver/silver chloride; and an inner electrode solution between the metal element and the ammonium-selective polymeric membrane.
4. The urea biosensor of claim 1, wherein the polymeric diffusion membrane comprises a polymer matrix and an ammonium-selective ionophore in the polymer matrix.
5. The urea biosensor of claim 4 wherein the polymer matrix comprises one or more of: polyvinyl chloride, polyurethane, poly(tetrafluoroethylene), poly(methyl methacrylate), silicone rubber, or a mixture of: polyvinyl chloride, polyurethane, polv(tetrafluoroethylene), poly(methyl methacrylate), or silicone rubber.
6. The urea biosensor of claim 4, wherein the polymer matrix comprises polyvinyl chloride.
7. The urea biosensor of claim 4, wherein the ammonium-selective ionophore comprises one or more of: nonactin, monactin, dinactin, trinactin, tetranactin, narasin, hexaoxaheptacyclotritrtracontane, benzocrown ethers, cyclic depsipeptides, or a mixture of: nonactin, monactin, dinactin, trinactin, tetranactin, narasin, hexaoxaheptacyclotritrtracontane, benzocrown ethers, or cyclic depsipeptides.
8. The urea biosensor of claim 4, wherein the ammonium-selective ionophore comprises nonactin.
9. The urea biosensor of claim 1, wherein the urease is cross-linked.
10. The urea biosensor of claim 1, wherein the polysaccharide comprises one or more of sucrose, trehalose, raffinose, or lactitol.
11. The urea biosensor of claim 1 wherein the polymeric diffusion membrane comprises a polymeric compound comprising polyurethane, poly(tetrafluoroethylene) ionomers, the perfluorosulfonate ionomer NATION®, poly-(2-hydroxymethyl methacrylate), polyvinyl chloride, cellulose acetate, or a mixture or copolymer of: polyurethane, poly(tetrafluoroethylene) ionomers, the perfluorosulfonate ionomer NAFION®, poly-(2-hydroxymethyl methacrylate), polyvinyl chloride, or cellulose acetate.
12. The urea biosensor of claim 1, the polysaccharide comprises 10% sucrose.
13. A disposable cartridge housing the urea biosensor of claim 1.
14. The disposable cartridge of claim 13, further comprising an array of sensors, the sensors comprising the urea biosensor.
15. A clinical analyzer for performing in vitro diagnostics, the clinical analyzer comprising the urea biosensor of claim 1.
16. A method for making a urea biosensor, comprising: casting urease in solution on an outer surface of an ammonium ion-selective membrane of an electrode to form an enzyme layer; applying a diffusion barrier on a surface of the enzyme layer; after the diffusion barrier is applied to the enzyme layer, applying a polysaccharide solution to a structure comprising the diffusion barrier, the enzyme laver, and the ammonium ion-selective membrane of the electrode; and drying the structure to form part of the urea biosensor.
17. The method of claim 16, wherein the urease is cross-linked.
18. The method of claim 16, wherein the urease is cross-linked by a chemical comprising one or more of: glutaraldehyde, 1,4-diisocyanatobutane, 1,2,7,8-diepoxyoctane, or 1,2,9,10-diepoxydecane.
19. The method of claim 16, wherein the electrode comprises silver, platinum, or gold.
20. The method of claim 16, wherein the electrode comprises silver/silver chloride electrode.
21. The method of claim 16, wherein the polysaccharide solution comprises sucrose, trehalose, raffinose, or lactitol.
22. The method of claim 16, wherein the diffusion barrier comprises one or more of: polyurethane, poly(tetrafluoroethylene) ionomers, the perfluorosulfonate ionomer NAFION®, poly-(2-hydroxymethyl methacrylate), polyvinyl chloride, cellulose acetate, or a mixture or a copolymer of: polyurethane, poly(tetrafluoroethylene) ionomers, the perfluorosulfonate ionomer NAFION®, poly-(2-hydroxymethyl methacrylate), polyvinyl chloride, or cellulose acetate.
23. The method of claim 16, wherein applying the polysaccharide solution comprises exposing the electrode to the polysaccharide solution for at least 30 minutes.
24. The method of claim 16, wherein the urea biosensor is configured to maintain stable urea measurement performance after 5 months of dry storage at ambient temperature and 21 days of use.
25. The method of claim 16, wherein a polysaccharide solution is added to the urease in solution before the urease in solution is cast.
26. The method of claim 16, wherein the polysaccharide solution comprises 10% sucrose.
27. A method for making a urea biosensor, comprising: casting urease in solution on an outer surface of ammonium-selective polymeric membrane to form an enzyme layer; applying a polymeric diffusion membrane to a surface of the enzyme layer to form part of a composite membrane; (i) applying polysaccharide solution to at least part of a structure comprising the polymeric diffusion membrane, the enzyme layer, and the ammonium-selective polymeric membrane after the polymeric diffusion membrane is applied to the surface of the enzyme layer, or (ii) both applying polysaccharide solution to the at least part of the structure, after the polymeric diffusion membrane is applied to the surface of the enzyme layer and adding polysaccharide solution to the urease in solution before the urease in solution is cast on the outer surface of the ammonium-selective polymeric membrane; and drying the structure, wherein the polysaccharide solution maintains stable activity of the urease between the polymeric diffusion membrane and the ammonium-selective polymeric membrane.
28. The method of claim 27, wherein the urease is cross-linked by a chemical comprising one or more of: glutaraldehyde, 1,4-diisocyanatobutane, 1,2,7,8-diepoxyoctane, or 1,2,9,10-diepoxydecane.
29. The method of claim 27, wherein the polymeric diffusion membrane comprises one or more of: polyvinyl chloride, polyurethane, poly(tetrafluoroethylene), poly(methyl methacrylate), silicone rubber, or a mixture of: polyvinyl chloride, polyurethane, poly(tetrafluoroethylene), poly(methyl methacrylate), or silicone rubber.
30. A urea biosensor comprising: an ammonium-selective polymeric membrane; an enzyme layer comprising urease on an outer surface of the ammonium-selective polymeric membrane: a polymeric diffusion membrane applied to a surface of the enzyme layer to form part of a composite membrane; and (i) polysaccharide that is applied to at least part of a structure comprising the polymeric diffusion membrane, the enzyme layer, and the ammonium-selective polymeric membrane after the polymeric diffusion membrane is applied to the surface of the enzyme layer, or (ii) polysaccharide that is added to the urease before the urease forms the enzyme layer on the ammonium-selective polymeric membrane, or (iii) polysaccharide that is both applied to the at least part of the structure after the polymeric diffusion membrane is applied to the surface of the enzyme layer and that is added to the urease before the urease forms the enzyme layer on the ammonium-selective polymeric membrane, the polysaccharide maintaining stable activity of the urease between the polymeric diffusion membrane and the ammonium-selective polymeric membrane; wherein the urea biosensor is configured to maintain stable urea measurement performance after 5 months of dry storage at ambient temperature and 21 days of use.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6) The inventions described below are directed to a device and related method for enhancing enzyme stability and extending the shelf-life and use-life of urea biosensors useful in clinical analyzers for in vitro diagnostics, point-of-care applications in particular.
(7) According to the invention, polysaccharides, for example, disaccharides, such as sucrose, are optimal compositions for preserving the stability and activity and extending the shelf-life and use-life of urea biosensors systems. Other poly-saccharides such as trehalose (α-D-Glucopyranosyl-α-D-glucopyranoside), raffinose (O-α-D-Galactopyranosyl-(1.fwdarw.6)-α-D-glucopyranosyl β-D-fructofuranoside), and lactitol (4-O-β-D-Galactopyranosyl-D-glucitol) (all poly-saccharides obtained from Sigma) also improve stability and activity of urease in urea biosensors extending its shelf-life and use-life.
(8) For simplicity, 10% sucrose was used as an example polysaccharide for the studies presented below. Significant improvement in maintaining urease activity at ambient temperature was observed with sucrose stabilization. A stable shelf-life of at least 5 months was achieved when the urea sensor was stored at room temperature following sucrose-treatment enzyme stabilization.
(9) As described below, it was determined by the inventors that a disaccharide, for example, sucrose, is one of the optimal compositions for preservation and stability of the activity of a urea biosensor. Other poly-saccharides such as trehalose, raffinose, and lactitol also have similar effect on urea sensors improving stability.
(10) A typical urea biosensor 150 shown in
(11) The outer diffusion layer 165 controls the diffusion of the analyte into the enzyme layer 170 and protects the other components of the urea biosensor 150 from direct contact with the analytical sample in the channel 20. The enzyme layer 170 may include at least one enzyme, or a mixture of several enzymes, proteins and stabilizers that react with a particular analyte, i.e., urea in the patient sample. If the analyte diffuses through the outer diffusional membrane 165 into the enzyme layer, it can react with the enzyme in the enzyme layer 170 to produce a chemical byproduct, in the case of urea, ammonium ions. An electrical potential is generated across the composite membrane 160 that depends on the concentration of the chemical byproduct that is proportional to the concentration of urea in the analytical sample. PVC may be a constituent of the ammonium selective polymeric membrane 175.
(12) In one embodiment of the invention, the steps for making a stable disaccharide-treated urea sensor according to the invention include:
(13) (i) fabricating a polyvinyl chloride (PVC) based ammonium ion-selective sensor on a silver surface 155 which is covered with AgCl and inner solution layer 180 to form an internal reference electrode, the PVC ammonium ion-selective membrane 175 composition is described in US Publication No. 2004/0256227, incorporated by reference herein for all intents and purposes; followed by
(14) (ii) immobilizing the enzyme, urease, to form an enzyme layer 170 on the outer surface of the PVC membrane 175 by applying, for example, a cross-linking agent, e.g., the cross-linker, if applied, selected from the group consisting of glutaraldehyde, diisocyanatobutane, diisocyanoto, 1, 2, 7, 8-diepoxyoctane, 1, 2, 9, 10-diepoxydecane, and combinations thereof; alternatively, immobilization of one or more enzymes on the outer surface of the PVC membrane 175 can occur by physical absorption, entrapment with a hydrogel, for example; followed by
(15) (iii) applying a hydrophilic polyurethane layer to form the outer diffusion membrane 165, or one or more of the following polymers such as poly(tetrafluoroethylene) ionomers (the perfluorosulfonate ionomer, NAFION®), poly-(2-hydroxymethyl methacrylate), polyvinyl chloride, cellulose acetate, or mixtures and copolymers thereof to the enzyme layer 170 for enzyme protection and diffusion control; followed by,
(16) (iv) exposing the urea sensor 150 to a polysaccharide solution such as a sucrose solution or alternatively a solution of trehalose, raffinose, or lactitol in concentrations (w/v) ranging from >0% to 2%, 2% to 25%, 2% to 20%, 5% to 15%, 10% to 15%, preferably, 10% solution for at least 30 minutes to 24 hours, at leak 30 minutes to 240 minutes, at least 30 minutes to 120 minutes, at least 30 minutes to 60 minutes, preferably at least 30 minutes; followed by
(17) (v) air drying the polysaccharide-treated urea sensor 150; and
(18) (vi) storing, for example, 5 months or longer, the urea sensor 150 in ambient conditions until use.
(19) In an alternative embodiment of making a stable urea biosensor 150, the steps include;
(20) (i) fabricating a polyvinyl chloride (PVC) based ammonium ion-selective sensor on a silver surface 155 which is covered with AgCl and an inner solution layer 180 to form an internal reference electrode, the PVC ammonium ion-selective membrane 175 composition is as described above;
(21) (ii) preparing a urease enzyme in a polysaccharide solution such as a sucrose solution or alternatively a solution of trehalose, raffinose, or lactitol in concentrations (w/v) ranging from >0% to 2%, 2% to 25%, 2% to 20%, 5% to 15%, 10% to 15%, preferably, 10% solution
(22) (iii) applying the urease enzyme-polysaccharide solution described in step (ii) and immobilizing the enzyme, urease, in the polysaccharide solution on the outer surface of the PVC membrane 175 by applying, for example, a cross-linking agent, e.g., the cross-linker, if applied, selected from the group consisting of glutaraldehyde, diisocyanatobutane, diisocyanoto, 1, 2, 7, 8-diepoxyoctane, 1, 2, 9, 10-diepoxydecane, and combinations thereof to form an enzyme layer 170; followed by,
(23) (iv) applying a hydrophilic polyurethane layer 165 or one or more of the following polymers such as poly(tetrafluoroethylene) ionomers (the perfluorosulfonate ionomer, NAFION®), poly-(2-hydroxymethyl methacrylate), polyvinyl chloride, cellulose acetate, or mixtures and copolymers thereof to the enzyme layer 170 for enzyme protection and diffusion control; followed by
(24) (v) storing, for example, 5 months or longer, the urea sensor 150 in ambient condition until use.
(25) In yet another embodiment of making a stable urea biosensor 150, the steps include:
(26) (i) fabricating a polyvinyl chloride (PVC) based ammonium ion-selective sensor on a silver surface 155 which is covered with AgCl and an inner solution layer 180 to form an internal reference electrode, the PVC ammonium ion-selective membrane 175 composition is as described above;
(27) (ii) preparing a urease enzyme solution in a polysaccharide solution such as a sucrose solution in water or alternatively a solution of trehalose, raffinose, or lactitol in concentrations (w/v) ranging from >0% 2% to 25%, 2% to 20%, 5% to 15%, 10% to 15%, preferably, 10% solution;
(28) (iii) applying the urease enzyme-polysaccharide solution described in Step (ii) and immobilizing the enzyme, urease, in the polysaccharide solution on the outer surface of the PVC membrane 175 by applying, for example, a cross-linking agent, e.g., the cross-linker, if applied, selected from the group consisting of glutaraldehyde, diisocyanatobutane, diisocyanoto, 1, 2, 7, 8-diepoxyoctane, 1, 2, 9, 10-diepoxydecane, and combinations thereof to form an enzyme layer 170; followed by
(29) (iv) applying a hydrophilic polyurethane layer 165 or one or more of the following polymers such as poly(tetrafluoroethylene) ionomers (the perfluorosulfonate ionomer, NAFION®), poly-(2-hydroxymethyl methacrylate), polyvinyl chloride, cellulose acetate, or mixtures and copolymers thereof to the enzyme layer 170 for enzyme protection and diffusion control; followed by
(30) (v) exposing the urea sensor 150 to a polysaccharide solution such as a sucrose solution or alternatively a solution of trehalose, raffinose, or lactitol in concentrations (w!v) ranging from >0% to 2%, 2% to 25%, 2% to 20%, 5% to 15%, 10% to 15%, preferably,10% solution for at least 30 minutes to 24 hours, at least 30 minutes to 240 minutes, at least 30 minutes to 120 minutes, at least 30 minutes to 60 minutes, preferably at least 30 minutes; followed by
(31) air drying the polysaccharide-treated urea sensor 150; optionally repeating the step exposing the sensor to a polysaccharide solution once, twice, 3-4, 5-8, and 9-10 times, followed by
(32) storing, for example, five months or longer, the urea sensor 150 in ambient condition until use.
EXEMPLIFICATION OF THE INVENTION
Example 1
(33) Example 1 described below provides one embodiment of the method for making the urea sensor with sucrose stabilization.
(34) 1. According to one method of the invention, a solution for an ammonium selective polymer membrane is prepared in THF and contains, for example, 25-35% PVC, 60-70% DOS, 1-5% nonactin, and 0-1% KTpClPB by weight.
(35) Nonactin is an ionophore with specific selectivity towards ammonium. Other reagents, for example, monactin, dinactin, trinactin, tetranactin, narasin, benzocrown ethers, cyclic depsipeptides, and mixtures of the preceding can also be used for this purpose.
(36) DOS (bis(2-ethylhexyl) sebacate) is a plasticizer. o-nitrophenyl octyl ether (NPOE) is another commonly used plasticizer.
(37) KTpC1PB (Potassium tetrakis[4-chlorophenyl]borate) is a lipophilic salt. Potassium tetrakis[3,5-bis(trifluoromethyl)phenyl]borate (KTTFPB) can also be used for this purpose.
(38) Other than PVC, the polymer membrane can also include, for example, polyurethane, poly(tetrafluoroethylene), poly(methyl methacrylate), silicone rubber, and mixtures of above.
(39) THF (tetrahydrofuran) is a solvent. Cyclohexanone can also be used for this purpose.
(40) 2. The ammonium sensor is planar and formed by casting the ammonium selective polymer membrane solution made as described above on a Ag/AgCl metal electrode and an inner electrolyte layer to form an internal reference electrode which is embedded in a solid substrate, for example, but not limited to PVC. The inner electrolyte layer is formed by casting the inner solution on the Ag/AgCl electrode surface. The inner solution contains, for example, a 65% MFS buffer, 1% sodium chloride, 1% ammonium chloride, and 33% HEC (percentages by weight) in water.
(41) 3. The enzymatic layer is formed by casting an enzyme solution on the outer surface of the ammonium-selective PVC membrane. The enzyme solution includes an enzyme urease, enzyme stabilizer glutathione, inert proteins bovine serum albumin, cross-linking agent glutaraldehyde and solvents. Glutathione is used together with one or more inert proteins, e.g., bovine serum albumin, to stabilize the urease in the enzyme layer. Cross-linking also secures the enzymatic layer to the underlying ion-selective polymeric layer. During fabrication of the enzymatic layer, the enzyme stabilizers are generally added to the solution containing the enzyme prior to the addition of the cross-linking agent to ensure the stabilizers are cross-linked together with the enzyme. A typical enzyme solution was prepared containing 50 mg/mL urease, 20 mg/mL glutathione. 10 mg/mL bovine serum albumin, and 0.12% glutaraldehyde in 0.1 M phosphate buffer at a pH of 7.2, and the solution was applied to the top of the ammonium ion-selective PVC membrane.
(42) 4. Polyurethane (KJ) is one of the polymers that has superior biocompatibility in many successful in vivo and in vitro applications in medical devices. The specific hydrophilic medical grade polyurethane families selected to be optimized for this application are Tecophlic™ and Tecoflex™ from Lubrizol (Wickliffe, Ohio). These commercially available polymeric resins are aliphatic, polyether-based polyurethane which can be dissolved in organic solvents or mixture of solvents such as dimethylacetamide (DMA), tetrahydrofuran (THE), etc. Within these polyurethane families, there are different grades of materials available with the combination of various hardness and water uptake levels for different applications. The outer diffusional membrane of the urea biosensor in contact with the patient sample in various embodiments includes one or more distinct layers of identical or different polymers and/or identical or different co-polymers. A typical outer diffusional membrane solution was prepared containing 0.12 g/ml polyurethane (Lubrizol, Wickliffe, Ohio) in THF. The outer diffusional membrane solution was applied over the enzyme layer to form the outer diffusional membrane. Other than polyurethane, one or more of the following polymers can also be candidates for the outer diffusional membrane, NAFION® (the poly(tetrafluoroethylene) ionomers), poly-(2-hydroxymethyl methacrylate), polyvinyl chloride, polycarbonate, and cellulose acetate.
(43) 5. In one embodiment of the invention, the urea sensor with composite membrane of inner layer—PVC layer—Enzyme layer—polyurethane layer is then immersed in a disaccharide solution, for example, a sucrose solution, in concentrations ranging from ranging from >0% to 2%, 2% to 25%, 2% to 20%, 5% to 15%, 10% to 15%, preferably, 10% solution for at least 30 minutes to 24 hours, at least 30 minutes to 240 minutes, at least 30 minutes to 120 minutes, at least 30 minutes to 60 minutes, preferably at least 30 minutes. The sucrose solution is buffered at biological pH of 7.4.
(44) 6. The sensor is dried at room temperature for 0.5 hours to 3 hours. Optionally, sucrose treatment is repeated multiple times followed by air drying each time. The sensor is then stored at ambient temperature until use.
Example 2
(45) Example 2 is a study to assess the effect of sucrose treatment on stabilization of urea sensor described above at ambient temperature using a multi-factorial experimental design that was carried out with three main factors (each at two conditions) to investigate—(i) the delay time (2 or 7 days) between the sensor fabrication and exposing the fabricated sensor to the sucrose solution, (ii) the soak time (2 or 16 hours) during which the sensor is exposed to the sucrose solution, and the drying time (0.5 or 3 hours) after the sucrose exposure is completed. A subgroup of urea sensors were assembled into cartridges and urea concentration was measured in GEM® Premier clinical analyzers for use-life stability. An aqueous sample having a high concentration of urea (70 mg/dL) was tested daily on the urea sensors in the cartridges to assess the linearity of urea sensor measurement.
(46) Referring to
(47) The results shown in
(48) These results confirmed that urease enzyme activity in a urea biosensor that is disaccharide treated is continuously undergoing decay even when urease is immobilized on the sensor. The quicker the fabricated sensor is exposed to sucrose treatment, the better urease activity is preserved. These studies also indicated that removal of all moisture, by drying, is critical for long term enzyme stability.
Example 3
(49) Example 3 provides stability data at ambient temperature for urea sensors obtained from multiple production batches made according to the invention in a three week use-life stability and 5-month shelf life stability studies.
(50) Urea was measured daily in an aqueous sample with a high concentration of urea. (95 mg/dL) over the 3 week use-life on these cartridges to assess the sensor urea measurement linearity over time.
(51)
(52)
(53) By applying polysaccharide treatment, sucrose used as an exemplary polysaccharide in these studies, urea sensor activity and stability at ambient temperature storage shelf-life for 5 months was maintained.
(54) The invention described above is applicable to urea biosensors developed on multiple urea sensor platforms.