Microelectronic structures having multiple microelectronic devices connected with a microelectronic bridge embedded in a microelectronic substrate
11075166 · 2021-07-27
Assignee
Inventors
- Eric J. Li (Chandler, AZ, US)
- Timothy A. Gosselin (Phoenix, AZ, US)
- Yoshihiro Tomita (Ibaraki, JP)
- Shawna M. Liff (Scottsdale, AZ, US)
- Amram Eitan (Scottsdale, AZ, US)
- Mark Saltas (Chandler, AZ, US)
Cpc classification
H01L2224/73204
ELECTRICITY
H01L23/48
ELECTRICITY
H01L21/4853
ELECTRICITY
H01L2224/12105
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2224/81193
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2224/81203
ELECTRICITY
H01L2224/14131
ELECTRICITY
H01L2224/96
ELECTRICITY
H01L2224/73204
ELECTRICITY
H01L2224/95
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L21/563
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2224/73104
ELECTRICITY
H01L2224/32225
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2224/16227
ELECTRICITY
H01L2224/92125
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L24/95
ELECTRICITY
H01L2224/96
ELECTRICITY
H01L2224/1703
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/16238
ELECTRICITY
H01L2224/81191
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L2224/95001
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L21/568
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2924/15153
ELECTRICITY
H01L2224/16148
ELECTRICITY
H01L2224/16225
ELECTRICITY
H01L2224/95
ELECTRICITY
H01L2224/27002
ELECTRICITY
H01L24/96
ELECTRICITY
H01L2224/14134
ELECTRICITY
H01L2224/14131
ELECTRICITY
H01L2224/81203
ELECTRICITY
H01L24/73
ELECTRICITY
International classification
H01L23/538
ELECTRICITY
H01L23/48
ELECTRICITY
H01L21/48
ELECTRICITY
Abstract
A microelectronic structure includes a microelectronic substrate having a first surface and a cavity extending into the substrate from the microelectronic substrate first surface, a first microelectronic device and a second microelectronic device attached to the microelectronic substrate first surface, and a microelectronic bridge disposed within the microelectronic substrate cavity and attached to the first microelectronic device and to the second microelectronic device. In one embodiment, the microelectronic structure may include a reconstituted wafer formed from the first microelectronic device and the second microelectronic device. In another embodiment, a flux material may extend between the first microelectronic device and the microelectronic bridge and between the second microelectronic device and the microelectronic bridge.
Claims
1. A microelectronic structure, comprising: a first microelectronic device and a second microelectronic device, wherein the first microelectronic device and the second microelectronic device each include a plurality of high density interconnect structures and a plurality of lower density interconnect structures on an active surface thereof; an encapsulant material, wherein a first portion of the encapsulant material is between and in contact with a first side of the first microelectronic device and a first side of the second microelectronic device, a second portion of the encapsulant material is in contact with a second side of the first microelectronic device opposite the first side of the first microelectronic device, and a third portion of the encapsulant material is in contact with a second side of the second microelectronic device opposite the first side of the second microelectronic device; a microelectronic bridge, wherein the microelectronic bridge has a first end attached to the plurality of high density interconnect structures of the first microelectronic device, and the microelectronic bridge has a second end attached to the plurality of high density interconnect structures of the second microelectronic device; and a microelectronic substrate having a cavity defined therein, the cavity extending from a first surface of the microelectronic substrate, wherein the plurality of lower density interconnect structures of the first microelectronic device and the plurality of lower density interconnect structures of the second microelectronic device are electrically attached to the first surface of the microelectronic substrate, and wherein the microelectronic bridge extends into the microelectronic substrate cavity.
2. The microelectronic structure of claim 1, wherein the microelectronic bridge electrically connects the first microelectronic device to the second microelectronic device.
3. The microelectronic structure of claim 2, wherein the microelectronic bridge includes a plurality of conductive routes therein.
4. The microelectronic structure of claim 2, wherein the microelectronic bridge includes at least one microelectronic device embedded therein.
5. A microelectronic structure comprising: a first microelectronic device having an active surface, wherein the first microelectronic device includes a plurality of high density interconnect structures on the active surface thereof and a plurality of lower density interconnect structures on the active surface thereof; a second microelectronic device having an active surface, wherein the second microelectronic device includes a plurality of high density interconnect structures on the active surface thereof and a plurality of lower density interconnect structures on the active surface thereof; a microelectronic bridge having a first end attached to the plurality of high density interconnect structures of the first microelectronic device, and the microelectronic bridge having a second end attached to the plurality of high density interconnect structures of the second microelectronic device; a microelectronic substrate having a cavity defined therein, the cavity extending from a first surface of the microelectronic substrate, wherein the plurality of lower density interconnect structures of the first microelectronic device and the plurality of lower density interconnect structures of the second microelectronic device are electrically attached to the first surface of the microelectronic substrate, and wherein the microelectronic bridge extends into the microelectronic substrate cavity; an adhesive layer between and in contact with a bottom of the microelectronic bridge and a bottom of the cavity; and an underfill material between the first microelectronic device active surface and the microelectronic substrate first surface, between the second microelectronic device active surface and the microelectronic substrate first surface, and within a portion of the microelectronic substrate cavity, the underfill material in contact with the adhesive layer.
6. The microelectronic structure of claim 5, further comprising: an encapsulant material, wherein a first portion of the encapsulant material is between and in contact with a first side of the first microelectronic device and a first side of the second microelectronic device, a second portion of the encapsulant material is in contact with a second side of the first microelectronic device opposite the first side of the first microelectronic device, and a third portion of the encapsulant material is in contact with a second side of the second microelectronic device opposite the first side of the second microelectronic device.
7. The microelectronic structure of claim 5, wherein the microelectronic bridge electrically connects the first microelectronic device and the second microelectronic device.
8. The microelectronic structure of claim 7, wherein the microelectronic bridge includes a plurality of conductive routes therein.
9. The microelectronic structure of claim 7, wherein the microelectronic bridge includes at least one microelectronic device embedded therein.
10. A computing device, comprising: a board; and a microelectronic structure attached to the board, wherein the microelectronic structure comprises: a first microelectronic device and a second microelectronic device, wherein the first microelectronic device and the second microelectronic device each include a plurality of high density interconnect structures and a plurality of lower density interconnect structures on an active surface thereof; an encapsulant material, wherein a first portion of the encapsulant material is between and in contact with a first side of the first microelectronic device and a first side of the second microelectronic device, a second portion of the encapsulant material is in contact with a second side of the first microelectronic device opposite the first side of the first microelectronic device, and a third portion of the encapsulant material is in contact with a second side of the second microelectronic device opposite the first side of the second microelectronic device; a microelectronic bridge, wherein the microelectronic bridge has a first end attached to the plurality of high density interconnect structures of the first microelectronic device, and the microelectronic bridge has a second end attached to the plurality of high density interconnect structures of the second microelectronic device; and a microelectronic substrate having a cavity defined therein, the cavity extending from a first surface of the microelectronic substrate, wherein the plurality of lower density interconnect structures of the first microelectronic device and the plurality of lower density interconnect structures of the second microelectronic device are electrically attached to the first surface of the microelectronic substrate, and wherein the microelectronic bridge extends into the microelectronic substrate cavity.
11. The computing device of claim 10, wherein the microelectronic bridge electrically connects the first microelectronic device to the second microelectronic device.
12. The computing device of claim 11, wherein the microelectronic bridge includes a plurality of conductive routes therein.
13. The computing device of claim 11, wherein the microelectronic bridge includes at least one microelectronic device embedded therein.
14. A computing device, comprising: a board; and a microelectronic structure attached to the board, wherein the microelectronic structure comprises: a first microelectronic device having an active surface, wherein the first microelectronic device includes a plurality of high density interconnect structures on the active surface thereof and a plurality of lower density interconnect structures on the active surface thereof; a second microelectronic device having an active surface, wherein the second microelectronic device includes a plurality of high density interconnect structures on the active surface thereof and a plurality of lower density interconnect structures on the active surface thereof; a microelectronic bridge having a first end attached to the plurality of high density interconnect structures of the first microelectronic device, and the microelectronic bridge having a second end attached to the plurality of high density interconnect structures of the second microelectronic device; a microelectronic substrate having a cavity defined therein, the cavity extending from a first surface of the microelectronic substrate, wherein the plurality of lower density interconnect structures of the first microelectronic device and the plurality of lower density interconnect structures of the second microelectronic device are electrically attached to the first surface of the microelectronic substrate, and wherein the microelectronic bridge extends into the microelectronic substrate cavity; an adhesive layer between and in contact with a bottom of the microelectronic bridge and a bottom of the cavity; and an underfill material between the first microelectronic device active surface and the microelectronic substrate first surface, between the second microelectronic device active surface and the microelectronic substrate first surface, and within a portion of the microelectronic substrate cavity, the underfill material in contact with the adhesive layer.
15. The computing device of claim 14, further comprising: an encapsulant material, wherein a first portion of the encapsulant material is between and in contact with a first side of the first microelectronic device and a first side of the second microelectronic device, a second portion of the encapsulant material is in contact with a second side of the first microelectronic device opposite the first side of the first microelectronic device, and a third portion of the encapsulant material is in contact with a second side of the second microelectronic device opposite the first side of the second microelectronic device.
16. The computing device of claim 14, wherein the microelectronic bridge electrically connects the first microelectronic device and the second microelectronic device.
17. The computing device of claim 16, wherein the microelectronic bridge includes a plurality of conductive routes therein.
18. The computing device of claim 16, wherein the microelectronic bridge includes at least one microelectronic device embedded therein.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The subject matter of the present disclosure is particularly pointed out and distinctly claimed in the concluding portion of the specification. The foregoing and other features of the present disclosure will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. It is understood that the accompanying drawings depict only several embodiments in accordance with the present disclosure and are, therefore, not to be considered limiting of its scope. The disclosure will be described with additional specificity and detail through use of the accompanying drawings, such that the advantages of the present disclosure can be more readily ascertained, in which:
(2)
(3)
(4)
(5)
DESCRIPTION OF EMBODIMENTS
(6) In the following detailed description, reference is made to the accompanying drawings that show, by way of illustration, specific embodiments in which the claimed subject matter may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the subject matter. It is to be understood that the various embodiments, although different, are not necessarily mutually exclusive. For example, a particular feature, structure, or characteristic described herein, in connection with one embodiment, may be implemented within other embodiments without departing from the spirit and scope of the claimed subject matter. References within this specification to “one embodiment” or “an embodiment” mean that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one implementation encompassed within the present description. Therefore, the use of the phrase “one embodiment” or “in an embodiment” does not necessarily refer to the same embodiment. In addition, it is to be understood that the location or arrangement of individual elements within each disclosed embodiment may be modified without departing from the spirit and scope of the claimed subject matter. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the subject matter is defined only by the appended claims, appropriately interpreted, along with the full range of equivalents to which the appended claims are entitled. In the drawings, like numerals refer to the same or similar elements or functionality throughout the several views, and that elements depicted therein are not necessarily to scale with one another, rather individual elements may be enlarged or reduced in order to more easily comprehend the elements in the context of the present description.
(7) The terms “over”, “to”, “between” and “on” as used herein may refer to a relative position of one layer with respect to other layers. One layer “over” or “on” another layer or bonded “to” another layer may be directly in contact with the other layer or may have one or more intervening layers. One layer “between” layers may be directly in contact with the layers or may have one or more intervening layers.
(8) Embodiments of the present description include fabricating a microelectronic structure comprising forming a first and a second microelectronic device, wherein each of the first and the second microelectronic device include a plurality of high density interconnect structures and a plurality of lower density interconnect structures on an active surface thereof, attaching a microelectronic bridge to the plurality of high density interconnect structures of the first microelectronic device and to the plurality of high density interconnect structures of the second microelectronic device, forming a microelectronic substrate having a cavity extending into the microelectronic substrate from a first surface thereof, and electrically attaching the plurality of lower density interconnect structures of the first microelectronic device and the plurality of lower density interconnect structures of the second microelectronic device to the first surface of the microelectronic substrate, wherein the microelectronic bridge extends into the microelectronic substrate cavity.
(9) Embodiments of the present description may enable density scaling of structures within a microelectronic package that may represent a significant improvement over existing technology generations by making use of microelectronic bridges that are embedded in the microelectronic substrate. These microelectronic bridges support dense microelectronic device-to-microelectronic device interconnection from a first microelectronic device to a second microelectronic device. Thus, a resulting microelectronic package may be considerably smaller than a microelectronic package that is only interconnected with conductive routes within the microelectronic substrate.
(10)
(11) As defined for purposes of the present description, the term “lower density” in “lower density interconnect structures” is relative to the term “high density” in “high density interconnect structures” in that the lower density interconnect structures 124 have a greater pitch/spacing P1 between the lower density interconnect structures 124 than a pitch/spacing P2 between the high density interconnect structures 122, and vice versa.
(12) As shown in
(13) As shown in
(14) As shown in
(15) As shown in
(16) As shown in
(17) As shown in
(18) The microelectronic substrate 160 may be any appropriate microelectronic substrate, including, but not limited to, an interposer, a motherboard, and the like. Further, the microelectronic substrate 160 may comprise a plurality of dielectric layers (not shown) having the plurality of conductive routes 148 formed from conductive traces (not shown) formed on the dielectric layers (not shown) that at connected with conductive vias (not shown) formed through the dielectric layers (not shown). The processes and materials use for forming the microelectronic substrate 160 are well known in the art, and, for the sake of brevity and conciseness, will not be described or illustrated herein.
(19) As shown in
(20) As shown in
(21)
(22) As shown in
(23) As shown in
(24) As shown in
(25) In some embodiments as illustrated in
(26) It is noted that the process embodiments of the present description attach the microelectronic bridge 140 to the first microelectronic device 110.sub.1 and the second microelectronic device 110.sub.2 prior to the incorporation thereof with the microelectronic substrate 160. Such processes may have advantages compared to processes wherein the microelectronic bridge 140 is embedded in the microelectronic substrate 160 prior to attaching the first microelectronic device 110.sub.1 and the second microelectronic device 110.sub.2. For example, if the microelectronic bridge 140 were embedded in the microelectronic substrate 160, it would require the first microelectronic device 110.sub.1 and the second microelectronic device 110.sub.2 to be simultaneously attached to a mixed pitch interconnects, which would make a one-step process no longer a viable option to produce uniform bump height required by the chip attach process. As will be understood to those skilled in the art, a solder-on-die process or a multi-step lithographic and plating process may be needed. However, the mixed pitch configuration and stringent bump height uniformity requirements make the solder-on-die process very difficult to develop due to process marginality, particularly for larger microelectronic structures.
(27) It is understood that although the detailed description with regard to the embodiments of
(28)
(29)
(30) The communication chips 406A, 406B enable wireless communications for the transfer of data to and from the computing device 400. The term “wireless” and its derivatives may be used to describe circuits, devices, systems, methods, techniques, communications channels, etc., that may communicate data through the use of modulated electromagnetic radiation through a non-solid medium. The term does not imply that the associated devices do not contain any wires, although in some embodiments they might not. The communication chip 406 may implement any of a number of wireless standards or protocols, including but not limited to Wi-Fi (IEEE 802.11 family), WiMAX (IEEE 802.16 family), IEEE 802.20, long term evolution (LTE), Ev-DO, HSPA+, HSDPA+, HSUPA+, EDGE, GSM, GPRS, CDMA, TDMA, DECT, Bluetooth, derivatives thereof, as well as any other wireless protocols that are designated as 3G, 4G, 5G, and beyond. The computing device 400 may include a plurality of communication chips 406A, 406B. For instance, a first communication chip 406A may be dedicated to shorter range wireless communications such as Wi-Fi and Bluetooth and a second communication chip 406B may be dedicated to longer range wireless communications such as GPS, EDGE, GPRS, CDMA, WiMAX, LTE, Ev-DO, and others.
(31) The term “processor” may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data that may be stored in registers and/or memory.
(32) Any of the microelectronic components within the computing device 400 may include microelectronic devices connected to one another with a microelectronic bridge embedded in a microelectronic substrate formed in accordance with implementations described above.
(33) In various implementations, the computing device 400 may be a laptop, a netbook, a notebook, an ultrabook, a smartphone, a tablet, a personal digital assistant (PDA), an ultra mobile PC, a mobile phone, a desktop computer, a server, a printer, a scanner, a monitor, a set-top box, an entertainment control unit, a digital camera, a portable music player, or a digital video recorder. In further implementations, the computing device 400 may be any other electronic device that processes data.
(34) It is understood that the subject matter of the present description is not necessarily limited to specific applications illustrated in
(35) The following examples pertain to further embodiments. Specifics in the examples may be used anywhere in one or more embodiments.
(36) In Example 1, a method of forming a microelectronic structure may comprise forming a first and a second microelectronic device, wherein each of the first and the second microelectronic device include a plurality of high density interconnect structures and a plurality of lower density interconnect structures on an active surface thereof; attaching a microelectronic bridge to the plurality of high density interconnect structures of the first microelectronic device and to the plurality of high density interconnect structures of the second microelectronic device; forming a microelectronic substrate having a cavity defined therein extending from a first surface of the microelectronic substrate, wherein the cavity includes at least one sidewall and a bottom surface; and electrically attaching the plurality of lower density interconnect structures of the first microelectronic device and the plurality of lower density interconnect structures of the second microelectronic device to the first surface of the microelectronic substrate, wherein the microelectronic bridge extends into the microelectronic substrate cavity.
(37) In Example 2, the subject matter of Example 1 can optionally include the microelectronic bridge electrically connects the first microelectronic device and the second microelectronic device.
(38) In Example 3, the subject matter of Example 1 can optionally include the microelectronic bridge includes a plurality of conductive routes therein.
(39) In Example 4, the subject matter of Example 1 can optionally include the microelectronic bridge includes at least one microelectronic device embedded therein.
(40) In Example 5, the subject matter of Example 1 can optionally include disposing an underfill material between the first microelectronic device active surface and the microelectronic substrate first surface, between the second microelectronic device active surface and the microelectronic substrate first surface, and within the microelectronic substrate cavity.
(41) In Example 6, the subject matter of any of Examples 1 to 5 can optionally include forming a reconstituted water from the first microelectronic device and the second microelectronic device prior to attaching the microelectronic bridge.
(42) In Example 7, the subject matter of Example 6 can optionally include forming the reconstituted wafer comprising disposing an encapsulant material between at least one side of the first microelectronic device and at least one side of the second microelectronic device.
(43) In Example 8, the subject matter of Example 7 can optionally include aligning the first microelectronic device and the second microelectronic device on a carrier with the active surface of each of the first microelectronic device and the second device facing the carrier; and wherein disposing the encapsulant material comprises disposing the encapsulant material over a back surface of the first microelectronic device and a back surface of the second microelectronic device.
(44) In Example 9, the subject matter of Example 8 can optionally include aligning the first microelectronic device and the second microelectronic device on the carrier further comprises adhering the first microelectronic device and the second microelectronic device to the carrier with an adhesive layer.
(45) In Example 10, the subject matter of Example 8 can optionally include removing a portion of the encapsulant material to expose the back surface of the first microelectronic device and the back surface of the second microelectronic device.
(46) In Example 11, the subject matter of Example 10 can optionally include removing a portion of the first microelectronic device and the second microelectronic device.
(47) In Example 12, the subject matter of any of Examples 1 to 5 can optionally include attaching the microelectronic bridge to the plurality of high density interconnect structures of the first microelectronic device and to the plurality of high density interconnect structures of the second microelectronic device comprises aligning a back surface of each of the first microelectronic device and the second microelectronic device on a carrier and attaching the microelectronic bridge.
(48) In Example 13, the subject matter of Example 12 can optionally include disposing a flux material on the plurality of high density interconnect surface of the first microelectronic device and on the plurality of high density interconnect surface of the second microelectronic device; and attaching the microelectronic bridge through the flux material.
(49) In Example 14, a microelectronic structure may comprise forming a first and a second microelectronic device, wherein each of the first and the second microelectronic device include a plurality of high density interconnect structures and a plurality of lower density interconnect structures on an active surface thereof; a microelectronic bridge attached to the plurality of high density interconnect structures of the first microelectronic device and to the plurality of high density interconnect structures of the second microelectronic device; a microelectronic substrate having a cavity defined therein extending from a first surface of the microelectronic substrate, wherein the cavity includes at least one sidewall and a bottom surface, wherein the plurality of lower density interconnect structures of the first microelectronic device and the plurality of lower density interconnect structures of the second microelectronic device are electrically attached to the first surface of the microelectronic substrate, and wherein the microelectronic bridge extends into the microelectronic substrate cavity; and an underfill material between the first microelectronic device active surface and the microelectronic substrate first surface, between the second microelectronic device active surface and the microelectronic substrate first surface, and within the microelectronic substrate cavity.
(50) In Example 15, the subject matter of Example 14 can optionally include the microelectronic bridge electrically connecting the first microelectronic device and the second microelectronic device.
(51) In Example 16, the subject matter of Example 14 can optionally include the microelectronic bridge including a plurality of conductive routes therein.
(52) In Example 17, the subject matter of Example 14 can optionally include the microelectronic bridge including at least one microelectronic device embedded therein.
(53) In Example 18, the subject matter of any of Examples 14 to 17 can optionally include a reconstituted water formed from the first microelectronic device and the second microelectronic device.
(54) In Example 19, the subject matter of Example 18 can optionally include the reconstituted wafer including an encapsulant material between at least one side of the first microelectronic device and at least one side of the second microelectronic device.
(55) In Example 20, the subject matter of Example 14 can optionally include a flux material disposed between the first microelectronic device and the microelectronic bridge, and between on the second microelectronic device and the microelectronic bridge.
(56) In Example 21, a computing device may comprise a board and a microelectronic structure attached to the board, wherein the microelectronic structure comprises a first and a second microelectronic device, wherein each of the first and the second microelectronic device include a plurality of high density interconnect structures and a plurality of lower density interconnect structures on an active surface thereof; a microelectronic bridge attached to the plurality of high density interconnect structures of the first microelectronic device and to the plurality of high density interconnect structures of the second microelectronic device; a microelectronic substrate having a cavity defined therein extending from a first surface of the microelectronic substrate, wherein the cavity includes at least one sidewall and a bottom surface, wherein the plurality of lower density interconnect structures of the first microelectronic device and the plurality of lower density interconnect structures of the second microelectronic device are electrically attached to the first surface of the microelectronic substrate, and wherein the microelectronic bridge extends into the microelectronic substrate cavity; and an underfill material between the first microelectronic device active surface and the microelectronic substrate first surface, between the second microelectronic device active surface and the microelectronic substrate first surface, and within the microelectronic substrate cavity.
(57) In Example 22, the subject matter of Example 21 can optionally include the microelectronic bridge electrically connecting the first microelectronic device and the second microelectronic device.
(58) In Example 23, the subject matter of Example 21 can optionally include the microelectronic bridge including a plurality of conductive routes therein.
(59) In Example 24, the subject matter of Example 21 can optionally include the microelectronic bridge including at least one microelectronic device embedded therein.
(60) In Example 25, the subject matter of any of Examples 21 to 24 can optionally include a reconstituted wafer formed from the first microelectronic device and the second microelectronic device.
(61) In Example 26, the subject matter of Example 25 can optionally include the reconstituted wafer including an encapsulant material between at least one side of the first microelectronic device and at least one side of the second microelectronic device.
(62) In Example 27, the subject matter of Example 21 can optionally include a flux material disposed between the first microelectronic device and the microelectronic bridge, and between on the second microelectronic device and the microelectronic bridge.
(63) Having thus described in detail embodiments of the present description, it is understood that the present description defined by the appended claims is not to be limited by particular details set forth in the above description, as many apparent variations thereof are possible without departing from the spirit or scope thereof.