Semiconductor device, comprising an insulated gate field effect transistor connected in series with a field effect transistor
11031480 · 2021-06-08
Assignee
Inventors
Cpc classification
H01L29/0696
ELECTRICITY
H01L29/7393
ELECTRICITY
H01L29/7394
ELECTRICITY
H01L29/7835
ELECTRICITY
H01L27/1203
ELECTRICITY
H01L29/4983
ELECTRICITY
H01L29/1066
ELECTRICITY
H01L29/4175
ELECTRICITY
H01L29/0634
ELECTRICITY
International classification
H01L21/02
ELECTRICITY
H01L29/08
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/49
ELECTRICITY
Abstract
A semiconductor device is provided that includes an insulated gate field effect transistor series connected with a FET having several parallel conductive layers, a substrate of first conductivity type extending under both transistors, and a first layer of a second conductivity type overlies the substrate. Above this first layer are several conductive layers with channels formed by several of the first conductivity type doped epitaxial layers with layers of a first conductivity type on both sides. The uppermost layer of the device may be substantially thicker than the directly underlying parallel conductive layers. The JFET is isolated with deep poly trenches of second conductivity type on the source side. The insulated gate field effect transistor is isolated with deep poly trenches of the first conductivity type on both sides. A further isolated region is isolated with deep poly trenches of the first conductivity type on both sides.
Claims
1. A semiconductor device, comprising: a substrate of a first conductivity type that is a base for the semiconductor device; an insulated gate field effect transistor (IGFET) over the substrate, the IGFET being isolated with deep poly trenches of the first conductivity type (DPPTs) on both sides thereof; a high voltage field effect transistor (JFET) over the substrate and connected in series with the IGFET, the JFET comprising a plurality of parallel conductive layers, the JFET being isolated with a deep poly trench of a second conductivity type (DNPT) on a source side of the JFET in relation to the JFET source, a first conductive layer of the second conductivity type of the parallel conductive layers stretches over the substrate, on top of the first conductive layer of the second conductivity type are disposed a plurality of second conductive layers of the parallel conductive layers with channels formed by a plurality of doped epitaxial layers of the second conductivity type with a plurality of gate layers of the first conductivity type on both sides thereof, the plurality of second conductive layers and the channels being disposed on top of the first conductive layer; and another isolated region comprising logics and analogue control functions isolated with deep poly trenches of the first conductivity type (DPPTs) on both sides thereof.
2. The semiconductor device according to claim 1, wherein an uppermost conductive layer of the parallel conductive layers has a masked implanted layer of the second conductivity type at a surface of the semiconductor device.
3. The semiconductor device according to claim 1, wherein the layers of the first conductivity type that comprise doped gates of the first conductivity type on a side close to the JFET source comprise shielding areas with a higher doping than in the other part of the layers of the first conductivity type comprising the doped gates.
4. The semiconductor device according to claim 1, wherein the first layer of the second conductivity type disposed stretching over the substrate on a side close to the JFET source is provided with a shielding layer of the first conductivity type blocking any current from the first layer of the second conductivity type from reaching the JFET source via the DNPT.
5. The semiconductor device according to claim 1, wherein the first layer of the second conductivity type that stretches over the substrate on a side close to the JFET source is provided with at least one p-region in the middle of the n1-layer, creating new channels on top of and below said at least one p-region.
6. The semiconductor device according to claim 1, wherein openings are defined in a source connection region, allowing all of the gate layers of the first conductivity type to contact one of the deep poly trench DPPTs of the JFET.
7. The semiconductor device according to claim 6, wherein a finger of the first conductivity type is disposed to stretch through one of the openings in the source connection region connecting a shielding area with the one DPPT of the JFET.
8. The semiconductor device according to claim 6, wherein a finger of DPPT material is disposed to stretch through one of the openings in the source connection region connecting the one DPPT of the JFET with the gate layers of the first conductivity type at regular intervals close to the JFET source.
9. The semiconductor device according to claim 1, wherein the substrate connects to the DPPTs to act as a second gate for the first layer of the second conductivity type.
10. The semiconductor device according to claim 1, wherein the gate layers of the first conductivity type are epitaxially formed layers.
11. The semiconductor device according to claim 1, wherein the gate layers of the first conductivity type are ion-implantation formed layers in the doped epitaxial layers of the second conductivity type to result in some of the parallel conductive layers.
12. The semiconductor device according to claim 1, wherein channel layers of the conductive layers on a drain side of the JFET are connected together with another DNPT, and wherein the channel layers on the source side of the JFET are connected together with the DNPT.
13. The semiconductor device according to claim 1, wherein a drain contact of the insulated gate field effect transistor is electrically contacted to a source contact of the JFET.
14. The semiconductor device according to claim 1, wherein the IGFET is a MOS transistor.
15. The semiconductor device according to claim 14, wherein an integrated high speed Schottky diode is connected in parallel between the DNPT and one of the DPPTs, which is implemented on the source side of the JFET by contacting an n-channel layer with Schottky metal which is isolated from the MOS transistor.
16. The semiconductor device according to claim 14, wherein the semiconductor device is a latch-free Lateral Insulated Gate Bipolar Transistor (LIGBT), in which doping of a drain of the JFET has been changed from the second conductivity type to the first conductivity type, creating a lateral PNP transistor, in which the base of the PNP is fed by the MOS transistor.
17. The semiconductor device according to claim 1, wherein the gate layers of the first conductivity type are p-layers and the doped epitaxial layers of the second conductivity type are n-layers.
18. The semiconductor device according to claim 1, wherein the gate layers of the first conductivity type are n-layers and the doped epitaxial layers of the second conductivity type are p-layers.
19. The semiconductor device of claim 1, wherein an uppermost layer of the device is substantially thicker than directly underlying conductive layers of the plurality of conductive layers.
20. The semiconductor device according to claim 19, wherein the uppermost conductive layer has a masked implanted layer of the second conductivity type at the surface of the device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be explained further with a help of a couple of non-limiting embodiments, shown on the accompanying drawings, and including the embodiments of the prior application, in which
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12) In
(13) The first channel region in the figure is chosen to be 2 μm thick with a doping of 1*10.sup.16/cm.sup.3, and then satisfies the condition above. The thickness and doping of the following layers are then chosen to be 0.5 μm with a doping of 4*10.sup.16/cm.sup.3 and could actually be as many as one like.
(14) As a practical example the number of parallel n-layers n1-n5 is stopped before an n5 epitaxial layer which preferably is made thicker, 2.5 μm, and has a masked implanted px layer 17 as an upper gate with thickness of 0.5 μm and charge of 1*10.sup.12/cm.sup.2. The px layer 17 is just acting as gate for the uppermost channel, which makes the channel layer 2 μm thick and having a doping density of 5*10.sup.15/cm.sup.3. The channel layers on the drain side are connected together with a deep N-poly trench, DNPT, 20, and so also the channel layers on the source side by a deep N-poly trench, DNPT, 21. The JFET 2 is isolated by a deep P-poly trench, DPPT 22, and on the same time connecting the p-layers p1-p4 which normally will be grounded and with given intervals of about 5 μm abrupt the source DNPT with openings 30 for contacting p-layers p1-p4 in the other direction. In addition to the so formed isolated region 3 of the JFET 2 an additional DPPT 23, can create isolated n-islands, for example 4 and 5 in the figure.
(15) Within an isolated n-region 4 for the MOS transistor 1 a body region 12 of first conductivity type, for example p-type material, is arranged and doped at between 1*10.sup.17 and 1*10.sup.18 atoms per cm.sup.3. The body region 12 typically extends to a depth of 1 μm or less below the surface of the device. Within the body region 12 for the MOS transistor 1 a source region 13 of second conductivity type, for example n+ type material doped at between 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3, is arranged. The source region 13 extends for example 0.4 μm or less below the surface of the device. A body contact region 121 in the body region 12 to the left of source region 13 of first conductivity type doped at between 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3. The body contact region 121 extends for example 0.4 μm or less below the surface of the device. Both the body region 12 and the body contact region 121 may be electrically connected to the substrate by extending the body region 12 and the body contact region 121 outside a pocket region formed.
(16) A drain contact region 16 for the MOS transistor 1, of second conductivity type, for example n+ type material, is doped at between 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3. The drain contact region 16 extends, for example 0.4 μm or less below the surface of the device.
(17) Within the isolated region 3 for the JFET 2 a source region 18 and a drain region 19 of second conductivity type, for example n+ type material doped at 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3 are located. The source region 18 and the drain region 19 extend for example 0.4 μm or less below the surface of the device.
(18) The drain contact 16 of the MOS transistor 1 will be electrically contacted to the source contact 18 of the JFET 2 and thus constitute a MOS transistor 1 in series with a JFET 2.
(19) The breakdown voltage of the device will be determined by the drift region LD, between source region 18 and drain region 19 of the JFET 2, and the substrate resistivity.
(20) Several isolated regions 5 can easily be made as example for logic and analogue control functions.
(21) Even if logic and the MOS device can be implemented as shown in
(22) In a similar way isolated p-regions can be created see
(23) The device can preferably be made symmetric, with a mirror to the right in the drawing, wherein 26 denotes the symmetry line.
(24) An important requirement for the device shown in
(25) To then solve the problem that there is no contribution to the current and resistance from the layer n1 it is now proposed to remove the shielding layer 29 and placing a new p region pa in the middle of the n1 layer close to the source which then creates two new channels one on top of pa and the other below pa which both will pinch well below 10 V. The length of pa is about 3 μm and the charge is in the order 1*10.sup.13/cm.sup.2. This is shown in
(26) The pinch voltage, or actually the source voltage, of the common JFETs should be low and constant as the drain voltage of the JFET is increased, e.g. up to 800V. This will not happen as there is an increase of the source voltage when the drain voltage is increased. By increasing the doping in the gate layers p1-p5 close to the JFET source 18 thus forming a shielding area 17″ along the edge of the gate layers p1-p5, and so forming a conventional FET in series with a superjunction FET, where the gate layer never will be fully depleted. This will make the source voltage of the JFET 2 constant as the drain voltage of the JFET is increased up to 800V. This will further decrease the important Miller capacitance in the order of magnitude. As the doping in the indicated areas has been increased substantially, it can be used to contact the gate layer to ground much less frequently and increasing the effective width of the JFET. The charge in the shielding area can be in the order of 2*10.sup.13/cm.sup.2.
(27) The gate layers p1-p5 will preferably be grounded by fingers 17′ bringing the layer in contact with the DPPT layer 22 in the same area where the DNPT 21 is abrupted by an opening 30 in the mask creating an area where a finger 17′ stretches from the gate layer and the n+ source 18, 18′ contacting will be disrupted. All gate layers can also be connected by fingers of DPPT stretching from the DPPT 22 in the area where the source DNPT 21 is abrupted for contacting each p-layer p1-p5, thus replacing the finger 17′. The DPPT fingers may contact the p-layers very frequently at every 4-5 μm for a conductive n-layer with thickness around 2 μm and even more frequently for thinner layers. The DPPT fingers will also act as a side gate for the n-layers and will then give about the same performance advantages as the shielding area 17″ as described above.
(28) The substrate 11 is of the first conductivity type and usually grounded, as the layers of first conductivity type. When the voltage on the drain, i.e. the n1 layer, increases the layer will be depleted from the substrate and the first p-layer, p1. Thereby the substrate will act as a second gate for the first layer of the second conductivity type, n1.
(29)
(30) A first n-type epitaxial layer with a thickness of 2 μm is grown on top of a p-substrate resistivity ranging from 10 Ωcm to 135 Ωcm. The wafer is taken out of the reactor and two conductive layers are formed, n1 and n2, by the implanted gate layers p1 and p2.
(31) The thickness and the doping of the layers are determined by the resurf principle which means that the product of the thickness and doping of a layer should be around 2*10.sup.12 charges/cm.sup.2, which means thickness and doping can be varied as long this condition is satisfied.
(32) The first channel region in the figure, n1, is chosen to be 0.5 μm thick with a doping of 4*10.sup.16/cm.sup.3 and then satisfies the condition above.
(33) The thickness and doping of the following layers are then chosen to be 0.5 μm with doping 4*10.sup.16/cm.sup.3 and could actually be as many as one like.
(34) As a practical example 5 epitaxial layers N1-N5 are deposited of which each has two implanted p-layers.
(35) The channel layers on the drain side are connected together to the n+ drain implantation 3 in the surface. The channel layers on the source side are connected together to the n+ drain implantation 3 in the surface.
(36) The JFET 2 is isolated with a deep p-poly trench, DPPT, 22, on the source side of the JFET. The DPPT 22 on the source side has fingers connecting the p-layers, p1-p10, at given intervals.
(37) The upper p10 gate layer 17 will be put in a contact with the DPPT layer through an opening 30 in the mask creating an area where a finger 17′ stretches from the gate layer and the n+ source 18, 18′ contacting is disrupted. The same mask will be used for creating and contacting all other gate layers. The fingers 17′ will make sure that all n layers are in contact.
(38) Within or partly within the isolated n-region body region of first conductivity type, for example p-type material, is doped at between 1*10.sup.17 and 1*10.sup.18 atoms per cm.sup.3. The body region 12 typically extends to a depth of 1 μm or less below surface of the device.
(39) Within the body region 12 for the MOS transistor 1 a source region 13 of second conductivity type, for example n+ type material doped at 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3. The source region 13 extends for example 0.4 μm or less below the surface of the device. A body contact region 121 in the body region 12 to the left of source region of first conductivity type doped at between 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3. The body contact region 121 extends for example 0.4 μm or less below the surface of the device. Both the body region 12 and the body contact region 121 may be electrically connected to the substrate by extending the body region 12 and body contact region 121 outside the pocket region.
(40) A drain contact region 16 of second conductivity type, for example n+ type material, is doped at between 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3. The drain contact region 16 extends, for example 0.4 μm or less below the surface.
(41) Within the isolated region 3 for the JFET a source region 18 and a drain 19 of second conductivity type, for example n+ type material doped at 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3 are located. The source region 18 and the drain region 19 extend for example 0.4 μm or less below the surface.
(42) The drain contact 16 of the MOS transistor 1 will be electrically contacted to the source contact 18 of the JFET 2 and thus constitute a MOS transistor 1 in series with a JFET 2.
(43) The breakdown voltage of the device will be determined by the drift region LD and the substrate resistivity.
(44) As discussed earlier it can be beneficial to have the uppermost thick layer in p-type instead of n-type which is the objective of the present invention.
(45) The device shown in
(46) As several isolated regions can easily be made as example 5 for logic and analogue control functions.
(47) An important requirement for the device shown in
(48) To then solve the problem that there is no contribution to the current and resistance from the first layer 29 and p1 are taken away, as shown in
(49) The pinch voltage, or actually the source voltage 18, of the common JFETs should be low and constant as the drain voltage 19 of the JFET is increased, e.g. up to 800V. This will not happen as there is an increase of the source voltage when the drain voltage is increased. By increasing the doping in the gate layers p1-p10 close to the JFET source 18 thus forming a shielding area 17″ along the edge of the gate layer p1-p10, and so forming a conventional FET in series with a superjunction FET, where the gate layer never will be fully depleted. This will make the source voltage 18 of the JFET 2 constant as the drain voltage of the JFET is increased up to 800V. This will further decrease the important Miller capacitance in the order of magnitude. As the doping in the indicated areas has been increased substantially, it can be used to contact the gate layer to ground much less frequently and increasing the effective width of the JFET. The charge in the shielding area can be in the order of 2*10.sup.13/cm.sup.2.
(50)
(51) The thickness and the doping of the layers are determined by the resurf principle which means that the product of the thickness and doping of a layer should be around 2*10.sup.12 charges/cm.sup.2, which means thickness and doping can be varied as long this condition is satisfied.
(52) In the figure the epitaxial layers are started with equal thickness 0.5 μm and a doping of 4*10.sup.16/cm.sup.3 and could actually be as many as one likes.
(53) As a practical example the number of epitaxial layers is stopped before the n5 epitaxial layer, which is made thicker 4.5 μm, and has a masked implanted px layer 17 as an upper gate, with a thickness of 0.5 μm and a charge of 1*10.sup.12. The implanted px layer is just acting as gate for one channel which makes the channel layer 4 μm thick and with a doping density of 5*10.sup.15/cm.sup.3.
(54) The px gate layer 17 will be contacted by a finger 17′ to DPPT 22 in the same way as for the device in
(55) The channel layers n1-n5 on the drain side are connected together with a deep N-poly trench, DNPT 20, and so also the channel layers on the source side by a deep N-poly trench, DN PT 21. The JFET 2 is isolated by a deep p-type poly trench, DPPT 22, and on the same time connecting the p-layers p1-p4, which normally will be grounded and with given intervals disrupt the source DNPT 21 for contacting p-layers p1-p4 in the other direction. In addition to the isolated region 3 additional DPPTs 23, 24 can create isolated n-islands for example, 4 and 5 in the figure.
(56) Within or partly within the isolated n-region 4 a body region 12 of a first conductivity type, for example p-type material, is doped at between 1*10.sup.17 and 1*10.sup.18 atoms per cm.sup.3. The body region 12 typically extends to a depth of 1 μm or less below surface of the device. Within the body region 12 for the MOS transistor 1 a source region 13 of a second conductivity type, for example n+ type material doped at 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3. The source region 13 extends for example 0.4 μm or less below the surface of the device. A body contact region 121 in the body region 12 to the left of the source region 12 of first conductivity type is arranged, and doped at between 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3. The body contact region 121 extends for example 0.4 μm or less below the surface of the device. Both the body region 12 and the body contact region 121 may be electrically connected to the substrate by extending the body region 12 and body contact region 121 outside the pocket region.
(57) A drain contact region 16 of the second conductivity type, for example n+ type material, is doped at between 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3. The drain contact region 16 extends, for example 0.4 μm or less below the surface of the device.
(58) Within the isolated region 3 for the JFET 2 a source region 18 and a drain region 19 of the second conductivity type, for example n+ type material, doped at 1*10.sup.18 and 1*10.sup.20 atoms per cm.sup.3 are located. The source region 18 and the drain region 19 extend for example 0.4 μm or less below the surface of the device.
(59) The drain contact 16 of the MOS transistor 1 will be electrically contacted to the source contact 18 of the JFET 2 and thus constitute a MOS transistor 1 in series with a JFET 2. The breakdown voltage of the device will be determined by the drift region LD.
(60) Several isolated regions 5 can easily be made as example for logic and analog control functions.
(61) In the embodiment shown and described in relation to
(62) A high voltage Schottky diode in parallel with the drain and ground can easily be implemented internally.
(63) The px finger 17′ in
(64) A corresponding device is formed by using the device in
(65) A Lateral LIGBT is a combination of a MOS transistor and a lateral PNP transistor where the MOS transistor drive the base of the PNP transistor. The device is prone to Latch-up which limits its current capability. In a conventional device the MOS transistor and lateral pnp are made in the same N-well (N-Area). By splitting the devices, a latch-free LIGBT can be generated with a dramatic increased current capability. See U.S. Pat. No. 8,264,015 B2
(66) In
(67) In all devices which can be made symmetric, with a mirror to the right in the drawing, the reference sign 26 denotes the symmetry line.
(68) The invention as described herein can also be modified so that all n-layers as described are replaced by p-layers, and correspondingly that all p-layer including the p-substrate are replaced by n-layers.