LAMP SHADE, ASSEMBLY COMPRISING A SHADE AND A SHADE-SUPPORTING STRUCTURE, LAMP, AND METHOD FOR PRODUCTION OF A LAMP SHADE

Abstract

The lamp shade is formed by a hollow enveloping body with laminar structure closed on itself. In an operative position it is assembled on a support structure and extends laterally around a light source, configuring an upper opening and a lower opening. The enveloping body comprises an exterior face and an interior face relatively rigid in the vertical direction and relatively flexible in the horizontal direction, the vertical direction being that which goes from the upper opening to the lower opening. The interior face comprises at least one corrugated surface portion vertically and at least one perimeter channel (6) perpendicular to the corrugations of the at least one portion for coupling the shade to the support structure.

Claims

1-26. (canceled)

27. A lamp shade formed by a hollow enveloping body with laminar structure closed on itself, which in an operative position is assembled on a support structure and extends laterally around a light source, an upper edge of the enveloping body configuring an upper opening and a lower edge of the enveloping body configuring a lower opening, in which the enveloping body comprises an exterior face and an interior face intended to be orientated towards the light source in an operative position, the interior face being relatively rigid in the vertical direction and relatively flexible in the horizontal direction, the vertical direction being determined as that which goes from the upper opening to the lower opening, wherein the exterior face and the interior face belong to two different layers of those which the enveloping body is formed, and wherein the interior face comprises at least one corrugated surface portion according to the vertical direction and at least one perimeter channel which extends in the perpendicular direction or with a certain inclination with respect to the corrugations for coupling the support structure to the shade.

28. The shade according to claim 27, wherein the interior face comprises at least two corrugated surface portions, formed by a main portion and by a secondary portion separated by a perimeter channel, the secondary portion being arranged between the perimeter channel and the upper edge or between the perimeter channel and the lower edge of the enveloping body, wherein the height of the secondary portion measured in the vertical direction is smaller than the height of the main portion.

29. The shade according to claim 28, wherein the interior face comprises three corrugated surface portions, formed by a main portion and by two secondary portions, one upper and one lower, the upper secondary portion being arranged between the upper edge and a perimeter channel which separates it from the main portion and the lower secondary portion between the lower edge and another perimeter channel which separates it from the main portion.

30. The shade according to claim 27, wherein the interior face comprises a single corrugated surface portion according to the vertical direction and wherein the at least one perimeter channel is formed by a notch or depression formed on the corrugated surface portion.

31. The shade according to claim 27, wherein the corrugated surface is formed by a sheet with multiple folds in the vertical direction forming a succession of peaks and troughs.

32. The shade according to claim 31, wherein the succession of peaks and troughs of the corrugated surface has a profile, the transversal section thereof, according to a cut perpendicular to the vertical direction, is in the form of a zigzag, undulated or with trapezoidal, rectangular or square waves, preferably with rounded edges.

33. The shade according to claim 32, wherein the thickness of the wall of the profile, measured in the direction perpendicular to the vertical direction is between 0.02 mm and 0.5 mm and wherein the corrugated surface has a thickness of between 1.5 and 50 mm.

34. The shade according to claim 27, wherein the corrugated surface is made of a plastic or plasticized material.

35. The shade according to claim 27, wherein the at least one perimeter channel has a height, measured in the vertical direction of between 1 and 50 mm.

36. The shade according to claim 27, wherein the exterior face and the interior face belong to two different layers of those which the enveloping body is formed, joined together by means of an intermediate layer with a laminar structure provided with an adhesive on the two faces thereof.

37. The shade according to claim 36, wherein the layer of the exterior face is a laminar structure made of synthetic material or material of animal or plant origin.

38. The shade according to claim 27, wherein the laminar structure which, closed on itself, forms the enveloping body is a molded structure, the interior face thereof comprises the at least one corrugated surface portion, configured by a succession of peaks and troughs and at least one perimeter channel, the exterior face being smooth and the space between the interior face and the exterior face being full of material.

39. The shade according to claim 38, wherein the enveloping body is a body made of cardboard, paperboard, silicone or plastic.

40. The shade according to claim 27, wherein the enveloping body has a cylindrical form or truncated conic form.

41. A shade and support structure assembly, wherein it comprises a shade according to claim 29, wherein the support structure comprises a lamp holder ring, the dimensions thereof are adapted for being housed with adjustment in one perimeter channel of the shade, and a second ring, the dimensions thereof are adapted for being housed with adjustment in the other perimeter channel of the interior face of the shade.

42. A method for manufacturing a lamp shade defined claim 29, wherein the method comprises the steps of: a) having a structure which comprises, on one of the faces thereof, at three corrugated surface portions and two channels which extend in the perpendicular direction or with a certain inclination with respect to the corrugations, the structure being delimited by an upper edge and a lower edge, perpendicular to the direction in which the corrugations are arranged, and two lateral edges, the cited face being relatively rigid according to the direction of the corrugations and relatively flexible according to the direction perpendicular to the corrugations, wherein three corrugated surface portions formed by a main portion and by two secondary portions, upper and lower, such that the upper secondary portion is arranged between the upper edge and a perimeter channel which separates it from the main portion and the lower secondary portion is arranged between the lower edge and another channel which separates it from the main portion; and b) joining the two lateral edges, opposing them or superimposing them, configuring a hollow enveloping body in which the upper edge of the enveloping body forms the upper opening of the shade and the lower edge forms the lower opening of the shade, wherein the exterior face and the interior face belong to two different layers of those which the enveloping body is formed.

43. The method according to claim 42 for manufacturing a lamp shade, wherein the structure of step a) is the result of joining an exterior layer of laminar structure to an interior layer by way of the corresponding joining by adhesive of said layers to an intermediate layer of laminar structure, wherein the interior layer is that which, on the free face thereof, comprises the portions of corrugated surface and the two channels.

44. The method according to claim 43, wherein each channel has been made by forming, in the interior layer, two parallel cuts from a lateral edge to the other lateral edge following a perpendicular direction or with a certain inclination with respect to the corrugations, the cuts being separated from each other by a certain distance and the depth of the cuts being equal to the thickness of the interior layer, passing through it completely and subsequently the part of interior layer between the two cuts is removed, separating it from a corresponding part of intermediate layer to which it was joined, the rest of the interior layer remaining joined to the intermediate layer.

45. The method according to claim 43, wherein each channel has been made by milling or carving a part of the corrugated surface of the interior layer from a lateral edge to the other lateral edge following a perpendicular direction or with a certain inclination with respect to the corrugations, the depth of the milling or carving being equal to or less than the thickness of the interior layer, passing through it completely or partially.

46. The method according to claim 43, wherein the exterior layer is joined to the intermediate layer before or after making the channels in the interior layer already joined to the intermediate layer.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0036] In the attached drawings, embodiments of the shade and of the shade and support structure assembly, object of the invention are illustrated by way of non-limiting example. Furthermore, some of the steps of the method for manufacturing the shade, object of the invention, are illustrated schematically. In said drawings:

[0037] FIG. 1 is a perspective and exploded view of the shade and shade support structure assembly, object of the invention according to the preferred embodiment;

[0038] FIG. 2 is an elevation view of a flattened structure which forms the enveloping body of the shade of FIG. 1 when it is closed on itself, seen from the interior face;

[0039] FIG. 3 is an elevation view of the flattened structure which forms the enveloping body of the shade of FIG. 1 when it is closed on itself, seen from the exterior face;

[0040] FIG. 4 is a sectional view of the shade of FIG. 1, particularly according to the A-A cut of FIG. 2;

[0041] FIG. 5 is a sectional view of the shade of FIG. 1, particularly according to the B-B cut of FIG. 2, also showing the position of the rings of the support structure present in FIG. 1 as part of the assembly;

[0042] FIG. 6 is a perspective view of the shade of FIG. 1 in a non-operative position, specifically in a position suitable for the packaging or storage thereof;

[0043] FIG. 7 is an elevation view of the interior face of a structure before being closed on itself to form the enveloping body of an embodiment of the shade with a truncated conic configuration, object of the invention, unlike the enveloping body with cylindrical configuration of FIG. 1;

[0044] FIG. 8 is an elevation view, seen from the exterior, of the truncated conic enveloping body formed from the structure of FIG. 7;

[0045] FIG. 9 is a sectional view like that of FIG. 4 with the difference that the corrugated surface structure of the interior face has folds with rectangular sections instead of in zigzag section with rounded edges of FIG. 4;

[0046] FIG. 10 is a plan view of another embodiment of the shade support structure as part of the shade and structure assembly, object of the invention, in which unlike the assembly of FIG. 1, the rings have a perimeter in rectangular form instead of circular form;

[0047] FIG. 11 is a perspective view of another embodiment of the shade, object of the invention, adapted to be supported by the support structure of FIG. 10;

[0048] FIG. 12 is a sectional view similar to that of FIG. 5 belonging to another embodiment of the shade, object of the invention, in which each perimeter channel is formed by a notch formed by milling or carving in the corrugated surface of the interior face;

[0049] FIG. 13 is a sectional view similar to that of FIG. 5 belonging to another embodiment of the shade, object of the invention, in which the enveloping body is formed by a molded laminar structure closed on itself; and

[0050] FIG. 14 is a simplified diagram of some of the steps of the method for manufacturing a shade like that in FIG. 1, object of the invention.

DETAILED DESCRIPTION OF THE DRAWINGS

[0051] In FIG. 1, the exploded view of an assembly is shown formed by a shade 1 and a shade support structure 10, formed by a lamp holder ring 15 and by another ring 16 which in turn may or may not be provided, in addition to fastening means 17 adapted for the fastening of a closing cap (not shown in the drawings) of the interior opening 14 of the shade 1.

[0052] The shade 1 is formed by a hollow enveloping body with a laminar structure closed on itself, in a cylindrical form as shown in FIG. 1. The fact that the structure is described as laminar means that the length and height dimensions of the structure are far greater than the dimension of the thickness. In an operative position, the shade 1 is assembled on the support structure 10 and extends laterally around a light source such as a bulb (not shown in the drawing). The upper edge 11 of the enveloping body forms an upper opening 12 and the lower edge 13 forms a lower opening 14. The upper opening 12 is passed through by a cable which supports the shade 1 from the ceiling. Specifically the lamp holder ring 15 is that which is supported by the cable if it is a ceiling lamp or if it is a floor lamp, the lower opening 14 is passed through by the foot of the lamp which receives the support of the lamp holder ring 15.

[0053] The enveloping body of the shade 1 comprises an exterior face 2 visible from the exterior of the shade 1 and an interior face 3 intended to be orientated towards the light source in the operative position. Considering the vertical direction as the direction which goes from the upper opening 12 to the lower opening 14, the interior face 3 is a relatively rigid face in the vertical direction and relatively flexible in the horizontal direction. In the represented drawings, the exterior face 2 and the interior face 3 belong to two layers different from those from which the enveloping body is formed, said layers being joined together by an intermediate layer 7 provided with adhesive on the two faces thereof.

[0054] The interior face 3 comprises corrugated surface portions according to the vertical direction, in which said surface is formed by a sheet, preferably plastic or paper or plasticized fabric, with multiple folds in the vertical direction forming a succession of the peaks and troughs as can be observed in FIGS. 4 and 7. Furthermore, the interior face 3 also preferably comprises two perimeter channels 6 which extend in the direction perpendicular to the corrugations and which are adapted for coupling the shade 1 to the rings 15 and 16 of the shade support structure 10 (see FIGS. 5 and 12).

[0055] The succession of peaks and troughs of the corrugated surface has a profile, the transversal section thereof, according to a cut perpendicular to the vertical direction, is in the form of a zigzag with rounded edges as shown in FIG. 4. However, the profile of the succession of peaks and troughs can have other forms such as for example undulated (with curved waves) or with trapezoidal, rectangular (see FIG. 9) or square waves. It is preferable for the edges of the waves to be rounded.

[0056] The thickness of the sheet of the wall of the profile with peaks and troughs measured in the direction perpendicular to the vertical direction is generally between 0.02 mm and 0.5 mm, depending on the dimensions of the lamp.

[0057] The thickness of the corrugated surface of the interior face 3, that is to say, the distance with which each corrugation projects from the intermediate layer 7 is generally between 1.5 and 50 mm. The material from which the interior face 3 is manufactured is preferably PVC plastic or paper or fabric plasticized with PVC, although other plastic materials such as polypropylene, polyester, polycarbonate or other materials such as cardboard or paperboard are not excluded.

[0058] By way of example, the shade 1 of FIG. 1 is a cylindrical shade 1 with a diameter of 80 cm provided with an exterior face 2 of fabric of 0.1 mm thickness, joined by means of an intermediate layer 7 of a PVC sheet of 0.3 mm to a layer with thickness of 3 mm, the free surface thereof (interior face 3) has corrugations in the vertical direction, formed by folds with zigzag section from a paper sheet plasticized with PVC of 0.08 mm thickness.

[0059] The corrugated surface of the interior face 3 per se also constitutes a decorative component of the lamp, since it is visible in large part by the user when the cylindrical shade 1 has greater dimensions, as is the case in lamps located in large shopping centers, convention centers and hotel establishments.

[0060] The exterior face 2 can form part of the layer with laminar structure, preferably made in a synthetic material (preferably plastic) or material of animal or plant origin. Thus the layer which comprises the exterior layer 2 can be formed by a fine sheet of plastic, skin, wood, paper, cork or fabric. The layer of the exterior face 2 in any case is a layer devoid of rigidity so as not to interfere with the behavior of the exterior face 3 which constitutes the resistant nucleus of the shade 1, relatively rigid in the vertical direction and relatively flexible in the horizontal direction.

[0061] The layer which comprises the interior face 3 is joined to the layer which comprises the exterior face 2 by means of an intermediate layer 7 also with a laminar structure, preferably non-rigid plastic, being provided with adhesive between the layers to be joined (see FIGS. 4, 5, 9 and 12).

[0062] The difference of flexibility of the interior face 3 in the vertical and horizontal direction causes the shade 1 to be horizontally foldable, that is to say, around vertical axes parallel to the corrugations and it can be stored and transported occupying a smaller space, as is represented in FIG. 6. In this way, the shade 1 can be folded many times around the axes which follow the direction of the corrugations and represent a comparatively much smaller volume with respect to that of other conventional shades, saving space and transport costs, as a shade 1 can be sent folded in the manner indicated in an individual box with reduced size.

[0063] Thus the drawbacks which existed with the existing cylindrical shades, which have to be transported already assembled and therefore occupy a very considerable volume increasing the transport costs, are overcome. The shade 1 described, as is explained further on, can also be in truncated conic form (see FIG. 8) and also allows the storage and sending of the shade 1 in a box with smaller dimensions, since it can be folded in the same manner indicated. The existing truncated conic shades were easier to transport than the cylindrical ones, since the truncated conic form allows them to be stacked, fitting into each other to a certain point, and thus they were usually stacked in groups of a certain maximum number of shades, for example fifteen, the manufacturer sending a box per group. However, the distributor receiving the box has to select from the group the shades to be sent to the final recipients and inevitably has to send boxes similarly voluminous although they only contain one or a few shades in the interior thereof. With the shades 1 described provided with the corrugated surface on the interior face thereof 3, these situations are now not a problem since if it is so desired, each folded shade can be sent in an independent box with reduced size and the distributor only has to write the address of the end customer in each case.

[0064] As has been mentioned at the beginning, the shade 1 which is shown in FIG. 1 is formed by a hollow enveloping body with laminar structure, formed by the joining of the three layers, closed on themselves, forming an open cylinder at the ends thereof. The laminar structure which is subsequently closed on itself, joining the two lateral edges 18 and 19 is that which is represented in FIGS. 2 and 3, viewed from the interior face 3 and from the exterior face 2, respectively.

[0065] In FIG. 2, it is observed that the interior face 3 comprises a main portion 4 and two secondary portions 5, all of which with corrugated surface according to the vertical direction. The main portion 4 occupies a central position and is distanced from the secondary portions 5 by a respective separation space which forms a respective perimeter channel 6. As is observed, the upper perimeter channel 6 is situated at a short distance from the upper edge 11 of the enveloping body and the lower perimeter channel 6 is also situated at a short distance from the lower edge 13, consequently the main portion 4 has a greater height than the secondary portions 5. The proximity of the perimeter channels 6 to one of the upper 11 or lower 13 edges of the enveloping body facilitates the subsequent placement of the support structure 10, specifically of the two rings 15 and 16 in the corresponding perimeter channels 6, as is explained further on.

[0066] In relation to the dimensions of the perimeter channels 6, by way of example, the height of each perimeter channel 6 is between 1 and 50 mm since they must house the rings 15 and 16 of the support structure 10. For example, if the lamp holder ring 15 has a diameter of 90 cm and has a circular section of 3 mm, the perimeter channel 6 should have a height equal to or close to 3 mm to accommodate the lamp holder ring 15 with certain adjustment. In terms of the depth of the perimeter channel 6 measured horizontally, in the direction which goes from the interior face 3 to the exterior face 2 (radial direction when the shade 1 is in the operative position), it is not necessary for it to accommodate the entire section of the ring 15 or 16, that is to say, there is no reason for it to be equal to the diameter of the circular section of the ring 15, 16, but the ring 15, 16 can project with respect to the outermost surface of the exterior face 3, as is observed in FIGS. 5 and 12, the depth of the perimeter channel 6, for example being greater than the radius of the circular section of the ring 15, 16 to ensure that the ring 15, 16 does not accidentally leave the position thereof inside the perimeter channel 6.

[0067] Represented in FIG. 5, it is shown as a preferred variant for the shade 1 that each perimeter channel 6 constitutes a separation between the main portion 4 and the secondary portions 5 of corrugated surface since the depth of the perimeter channel 6 is such that the bottom thereof is formed by the intermediate layer 7. Whereas, according to another shade variant 1, specifically that shown in FIG. 12, the exterior face 3 is formed by a single corrugated surface portion according to the vertical direction and by two perimeter channels 6, formed by respective notches or depressions made by milling or carving on the corrugated surface. Thus, in the variant of FIG. 12, the perimeter channels 6 do not divide the interior face 3 completely in more than one corrugated surface portion.

[0068] The configuration of the enveloping body of the shade 1 depends on the form which the laminar structure has, formed by the joining of the three layers before being closed on themselves and also in the form of the support structure 10. As has been mentioned, the enveloping body preferably has a cylindrical form (see FIG. 1), the result of having closed a laminar structure in the form of a rectangle (see FIGS. 2 and 3) on itself and of having coupled respective rings 15 and 16 with circular perimeter in the perimeter channels 6.

[0069] According to other variants, the enveloping body of the shade 1 can adopt other forms, such as for example a truncated cone with open upper and lower ends, as is observed in FIG. 8, when a laminar structure is folded on itself as that shown in FIG. 7, joining the two lateral edges 18 and 19. By way of example, the truncated conic shade 1 of FIG. 8 has a diameter less than 50 cm, a diameter greater than 36 cm and a total height of 46 cm. When it is a truncated conic shade 1, it is observed that the upper ring 15 has a smaller diameter than the lower ring 16, both represented in broken dashed lines as they are in the hollow which configures the enveloping body. Due to the fact that the coning angle is not open very much, it has been checked that the corrugations of the interior face 3 can be arranged vertically like in the cylindrical shades 1 and which, in the positioning of the support structure 1 to the truncated conic shade 1, the rings 15 and 16 are displaced without difficulty on the corrugated surface, being guided by the direction of the corrugations until the perimeter channels 6 being inserted.

[0070] Another exemplary shade variant 1 is shown in FIG. 11 in which the enveloping body has a rectangular prism form with open upper and lower ends and rounded edges and in which the rings 15 and 16 with rectangular contour and rounded edges represented in FIG. 10 are coupled. According to another variant, the rings 15 and 16 can have an oval form.

[0071] In FIG. 13 the flattened profile of another variant of the enveloping body which, unlike that previously described, is not formed by the joining of layers, but is formed by a molded laminar structure (which is then closed on itself to configure the enveloping body). This molded structure has an interior face 3 which comprises at least one corrugated surface portion, configured by a succession of peaks and troughs and at least one perimeter channel 6, the exterior face 2 being smooth and the space between the interior face 3 and the exterior face 2 being full of material. The peaks and troughs as well as the channels 6 are the result of the form of the mold used to obtain the laminar structure which will be closed on itself forming the enveloping body. In this case, the enveloping body is preferably made of cardboard, paperboard, silicon or plastic.

[0072] Below the method for manufacturing a lamp shade 1 such as that in FIG. 1 is explained by way of the steps (i) to (iv) of FIG. 14.

[0073] Step (i) proceeds from a rectangular portion formed by the joining of three layers, specifically a first configuration layer and materials such as those described for the layer of the exterior face 2, an intermediate configuration layer and materials such as those described for the intermediate layer 7 and a third layer which has a corrugated surface structure according to a first direction which will be termed the vertical direction, the corrugations and materials thereof are such as those described for the interior face 3.

[0074] In step (ii), two upper cuts 8 parallel side by side are made in the horizontal direction, that is to say, perpendicular to the direction of the corrugations, which pass through the thickness of the third layer but without cutting the intermediate layer 7. Afterwards or simultaneously, the two lower cuts 8 are made in the same manner.

[0075] Below, in step (iii) the part of the corrugated structure limited by the two upper cuts 8 and the part of the corrugated structure limited by the two lower cuts 8 is removed, therefore leaving the respective parts of the intermediate layer 7 uncovered and respective perimeter channels 6 being formed. Upon finalizing step (iii), it can be confirmed that the interior face 3 has been configured as such since it is divided into a main portion 4 and two secondary portions 5 and comprises the two perimeter channels 6.

[0076] Below, the rectangular portion is proceeded to be folded in the indicated form in step (iv) opposing and joining (can be by overlapping) the two lateral edges 18 and 19 to form a hollow cylindrical enveloping body.

[0077] Lastly, to assemble the lamp, one of the two rings 15 or 16 is taken (represented in FIG. 1), for example the lamp holder ring 15 and is introduced vertically or slightly inclined into the interior of the hollow of the cylinder and is then displaced and is inclined until the contour of the ring 15 fits into the upper perimeter channel 6. Then the same happens with the second ring 16 of the support structure 10. The positioning of the rings 15 and 16 is simple and fast since the displacement of the rings 15 and 16 to the corresponding perimeter channel 6 thereof is favored by the corrugations of the interior layer 3 which serve as a guide for fitting into the perimeter channels 6.

[0078] In this way, thanks to the corrugated surface of the interior face 3 and to the arrangement of the perimeter channels 6 in the same, on the one hand, the shade 1 occupies a relatively smaller space for the storage and transport thereof and the lamp can be sent without being assembled and, on the other hand, a fast and simple assembly of the lamp is achieved which only occupies a considerable volume in the operative position, when the support structure 10 is coupled to the shade 1. The disassembly of the lamp, that is to say, the decoupling of the rings 15 and 16 from the perimeter channels 6 is carried out, lightly pushing the projecting part of the rings 15, 16 until they leave the perimeter channels 6 or horizontally folding the exterior face 2 on the areas matching the position of the channels 6 so that the bottoms of the perimeter channels 6, when pressed towards the interior of the enveloping body, displace a part of the rings 15, 16.

[0079] It should be mentioned that when the cuts 8 are carried out in step (ii), the corrugated surface structure has to be necessarily joined to the intermediate layer 7, however, the exterior layer can be joined to the intermediate layer 7 by the other face thereof after the fact, once the portions remaining to form the perimeter channels 6 in step (iii) have been removed.

[0080] Another advantage of the shade 1 described is that the interior face 3, abundantly provided with corrugations, evens the surface of the shade 1 when the light source is turned on, that is to say, areas clearer than others are not seen due to the effect of the light because the only areas devoid of corrugations are the areas in which the perimeter channels 6 are formed and these, in the operative position, are occupied by the rings 15 and 16 and therefore, they do not create an area that is clearer than another.

[0081] Alternatively to the steps (i)-(iv) described, it should be mentioned that the channels 6 can also be made by milling or carving the corrugated surface of the interior face 3 instead of making the pairs of cuts 8 and removing the cut part. With one milling, a channel 6 can be created in the manner of a notch with certain height, reducing the peaks of a part of the corrugated surface to accommodate the rings 15 and 16.