VEHICLE STORAGE SYSTEM AND CONVERTOR FOR USE IN SUCH A SYSTEM
20170174072 ยท 2017-06-22
Assignee
Inventors
Cpc classification
B01D53/72
PERFORMING OPERATIONS; TRANSPORTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/1406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K15/03504
PERFORMING OPERATIONS; TRANSPORTING
F02M25/0854
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2015/03514
PERFORMING OPERATIONS; TRANSPORTING
B60K15/035
PERFORMING OPERATIONS; TRANSPORTING
F02M25/089
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2259/4516
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K15/035
PERFORMING OPERATIONS; TRANSPORTING
F02M25/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vehicle storage system, including: a tank configured to contain vapor or liquid and vapor, and a gas convertor to chemically convert at least one part of the vapor contained in the tank into liquid reaction products. The gas convertor contains, in use, a biological catalyst for the conversion of the vapor.
Claims
1-13. (canceled)
14. A vehicle storage system, comprising: a tank configured to contain vapor or liquid and vapor; and a gas convertor to chemically convert at least one part of the vapor contained in the tank into a liquid reaction product, wherein the gas convertor is configured to contain, in use, a biological catalyst for the conversion of the vapor, wherein the conversion of the vapor into the liquid reaction product is controlled such that pressure in the tank does not exceed a prescribed limit or is reduced.
15. The vehicle storage system of claim 14, wherein the gas converter comprises an outlet arranged such that the liquid reaction product can flow from the gas convertor to the tank.
16. The vehicle storage system of claim 14, wherein the gas converter comprises conditioning means configured to thermally condition the converter.
17. The vehicle storage system of claim 14, wherein the gas convertor comprises a substrate to which the biological catalyst is or can be immobilized.
18. The vehicle storage system of claim 17, wherein the substrate is arranged, so that vapor flowing in the gas convertor needs to pass through the substrate.
19. The vehicle storage system of claim 15, wherein the substrate comprises drainage channels for draining the liquid reaction product to the outlet of the gas convertor.
20. The vehicle storage system of claim 14, wherein the gas converter is located at a position such that the liquid reaction product can flow from the gas convertor to the tank under influence of gravity.
21. The vehicle storage system of claim 14, wherein the tank is a fuel tank, and wherein the gas convertor is configured to convert fuel vapor containing alkane compounds into alkane derivative compounds, or alkane derivative compounds having a higher polarity compared to the alkane compounds.
22. The vehicle storage system of claim 14, wherein the gas converter comprises a solid absorbing matrix in which, in use, vapor from the tank is stored by sorption.
23. The vehicle storage system of claim 14, further comprising a canister, wherein the tank comprises a vapor outlet connected to an inlet of the canister.
24. The vehicle storage system of claim 14, further comprising a subtank to collect the liquid reaction product, a valve to regulate the flow of the liquid reaction product from the subtank to an inside of the tank, and a controller configured to control the valve.
25. A gas convertor comprising: an inlet for vapor; a substrate into which biological catalyst is or can be immobilized, the biological catalyst serving for chemical conversion of the vapor into a liquid reaction product, wherein the substrate is arranged, so that vapor flowing in the gas converter needs to pass through the substrate.
26. A vehicle comprising a vehicle storage system as claimed in claim 14.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0039] The accompanying drawings are used to illustrate presently preferred non-limiting exemplary embodiments of devices of the present invention. The above and other advantages of the features and objects of the invention will become more apparent and the invention will be better understood from the following detailed description when read in conjunction with the accompanying drawings, in which:
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DESCRIPTION OF EMBODIMENTS
[0047]
[0048] The gas convertor 3 is adapted to chemically convert the received vapour into other compounds in dependence on the biological catalysts. A specific type of biological catalyst, the enzyme particularly, will catalyse a specific chemical conversion. Therewith, the conversion can be tuned in view of the vapour composition and the intended output. In the case that the vapour is a fuel vapour, it will typically contain alkanes, such as lower alkanes. The reaction products may then be alcohols, acids etcetera. In the case that the vapour comprises ammonia, the catalysts are suitably chosen for a chemical conversion intofor instancehydrogen. Suitably, the conversion and/or any post-treatment may give rise to a corresponding pressure reduction, for instance in that the conversion reduces the amount of molecules in vapour phase, or that reaction products may be liquefied more easily, or that reaction products may dissolved, for instance in a fuel in the tank.
[0049] In the illustrated embodiment the convertor 3 is located above the tank, i.e. at a position which is such that the converted vapour can flow via line 4 (i.e. return path) from the gas convertor 3 to the tank 1 under the influence of gravity. To further improve the flow the outlet 35 is located preferably in a bottom part of the convertor 3.
[0050] Typically the tank is filled with fuel, e.g. gasoline, and the convertor if adapted for performing a hydrocarbon conversion. Gasoline is a mixture of a large number of hydrocarbons with a boiling point in the range of 30-200 C. The lower boiling components, typically lower alkanes are particularly volatile, also at room temperatures. The venting line 2 is connected to the convertor 3 which may temporarily store the vapours and convert them to less volatile fuel vapours or liquids whichin this embodimentare returned to the tank 1 through the line 4. The convertor 3 is preferably configured for converting molecules of the fuel vapours to less volatile molecules, for instance to heavier hydrocarbons or to alcohols, which become liquid and are returned to the fuel tank 1.
[0051] Air and vapour can be evacuated to the outside, or to an air filter (not represented) connected to the outside or through a device reducing bleed emissions such as a honeycomb, or to an on-board diagnostics (OBD) valve (not represented) via an optional line 6. Optionally there may be provided a device 5 ensuring that the pressure inside the system remains within prescribed limits, for instance between 40 to 100 mbar, or between 150 to +350 mbar, relative to atmospheric pressure. This optional device 5 may be an Over-Pressure Relieve valve (OPR) put in parallel with an Under-Pressure Relieve valve (UPR).
[0052] As shown in
[0053] In one embodiment, the storage system is provided with a pressure controller of which the gas converter 3 forms part. One or more sensors may be present to sense conditions of the system, such as temperature, pressure, loading level in the tank and the like. The sensor output may be used by a controller to determine whether the gas converter is sufficiently active so as to ensure that the pressure does not exceed a predefined limit. The controller may subsequently, if so desired, increase the activity of the gas converter. In one embodiment, such activity increase is effected by means of defining a temperature in the gas converter, such that the biological catalyst is activated and will catalyse the conversion. Herein, use could be made of a batch-wise operation, in which the activation is carried out only upon requests of the controller. Alternatively, use could be made of a continuous operation, wherein the temperature in the gas converter is monitored and held within a predefined range over a longer period. In a further alternative, use could be made of semi-continuous operation. The controller may be configured to determine the operation mode (batch, continuous, semi-continuous) on the basis of operation data of the vehicle, and/or optionally environmental conditions.
[0054] Furthermore, the operation of the gas converter may furthermore be controlled and driven, by means of the addition of fresh biological catalyst into the gas converter. It has been found that it is advantageous, at least for certain applications, that a separate enzyme storage unit is present in which biological catalyst may be stored in a manner and in a form that allows preservation of the catalyst over a longer period of time. Such enzyme storage unit is suitably configured to contain the biological catalyst in a manner suitable for its preservation. Both temperature and the pH, and in addition suitably the oxygen concentration, are parameters that are deemed important for the lifetime of the catalysts. The temperature is herein suitably a temperature within a range suitable for preservation. This may be a temperature below its activation temperature, but at least equal to or higher than a minimum temperature, for instance a temperature at which the catalysts would be destroyed by freezing. The biological catalyst may be further provided in a form that is suitable for its preservation. Suitable forms are concentrated liquids and solids, such as powders, granules, beads, pills and capsules. Suitable capsules may be those as known for use in pharmaceuticals and/or food ingredients, or alternatively capsules for use in solid detergents. A suitable, water-soluble capsule is for instance a polyvinylalcohol based capsule.
[0055]
[0056] The storage and conversion functions of the substrate may be distributed, in the sense that a first partparticularly a first part in the flow directionis primarily or entirely intended as storage, and a second part is intended for the conversion. Such distribution can be achieved by means of design of the substrate, on the basis of the location of the biological catalyst, on the basis of the choice of the substrate medium, more particularly in view of pore size, and optionally the presence of further components specifically intended for storage, such as active carbon. The substrate 31 containing biological catalyst is hereinafter also referred to as reactive bed.
[0057] Suitable enzymes are disclosed in Expanding the alkane oxygenase toolbox: new enzymes and Applications, Current Opinion in Biotechnology, 2005, volume 16, p. 308-314 and in Structural insights into diversity and n-alkane biodegradation mechanisms of alkane hydroxylases, Frontiers in Microbiology, March 2013, volume 4, p 1-13. Those are reviews containing all known classes of Alkane Hydroxylases and their corresponding substrates. Suitable enzymes are disclosed in CYP153A6, a Soluble P450 Oygenase Catalyzing Terminal-Alkane Hydroxylation, Journal of Bacteriology, July 2006, p 5220-5227. The content of this article is included herein in its entirety by reference.
[0058] Alkanes are major constituents of natural gas and petroleum Alkane hydroxylases are a class of enzymes that insert oxygen atoms derived from molecular oxygen into different sites of the alkane terminus (or termini) depending on the type of enzymes. Several enzyme systems have evolved to activate hydrocarbons under aerobic conditions: methane monooxygenases and propane, butane oxygenases, integral membrane di-iron alkane hydroxylases (e g AlkB), cytochrome P450 enzymes. One or more enzyme members of the classes mentioned above can be used. Good examples are methane monooxygenases, the engineered P450cam and engineered P450BM-3. Those enzymes are able to hydroxylate short and medium chain n-alkanes. Although alkane hydroxylases enzymes are the preferable choice, enzymes associated with anaerobic alkane degradation may be used alternatively, such as for instance alkylsuccinate synthase enzymes.
[0059] In an exemplary embodiment the convertor 3 may be adapted to perform hydroxylation of alkanes to alcohols using one of the following enzyme classes: methane monooxygenase, alkane hydroxylase, P450 enzymes. These classes can be used to convert alkanes up to C24.
[0060] Preferably, the enzymes are immobilized, e.g. by attaching the enzymes to a porous substrate 31. The liquid effluents may be collected by draining channels 32 and are flowing back to the tank through line 4 by gravity. The reactive bed 31 may be conditioned thermally by a conditioning system 33 comprising e.g. of an electrical resistance and phase change materials ensuring that appropriate reaction temperatures are maintained for the conversion to take place. Alternatively or in addition, the conditioning can be handled by a conditioning system which is located internally in the convertor 3 (not represented).
[0061] In an alternative embodiment the convertor 3 may be configured to convert hydrocarbons into heavier hydrocarbons. To that end there may be used a system as disclosed in United States patent U.S. Pat. No. 5,019,355 which is included in its entirety by reference.
[0062] In another possible embodiment the convertor 3 may be replaced by a conventional catalyst (i.e. metal-based catalyst) configured to convert light hydrocarbons into an alcohol or alcohol precursor. The converted hydrocarbons will then return to tank through the line 4 (not drawn).
[0063] According to another variant the conversion may be ensured by aerobic or anaerobic microbial cells. For example, microbial cells applied in bioremediation of hydrocarbon contaminated sites can be used. Hydrocarbons in the environment are biodegraded primarily by bacteria, yeast, and fungi. Bacteria are the most active agents, for example, the use of bacteria from the genera Pseudomonas immobilized into polyvinyl alcohol (PVA) cryogel was found to be successful in the bioremediation of hydrocarbon contaminated sites. One or more bacteria species can be immobilized and used to degrade alkanes.
[0064] The storage function can be increased by adding absorbing or adsorbing elements in the substrate 31. The desorption of these elements may then be performed as the conversion progresses. These elements can be any material allowing absorption and desorption of vapours, in particular fuel vapours. Examples are active carbons and zeolites. The enzyme substrate and the absorbing or adsorbing elements can be the made of the same material. For example, silica sol-gel porous matrix can be used (Enzymatic conversion of carbon dioxide to methanol by dehydrogenases encapsulated in sol-gel matrix, Ref: Fuel Chemistry Division Preprints 2002, 47(1), 306) or the enzyme can be immobilized on carbon or zeolites (Enzyme Immobilization on Activated Carbon: Alleviation of Enzyme Deactivation by Hydrogen Peroxide, Ref: Biotechnology and Bioengineering Volume 19, Issue 5, pages 769-775, May 1977; Trypsin immobilisation on zeolites, Ref: INTERNATIONAL CHEMICAL ENGINEERING CONFERENCE: CHEMPOR, 9, Coimbra, 2005CHEMPOR 20059th International Chemical Engineering Conference, Departamento de Engenharia Qumica da Universidade de Coimbra. [S.l.:s.n.], 2005. ISBN 972-8055-13-7.). Those are examples just to prove that it is possible to immobilize enzymes on this type of material.
[0065]
[0066]
[0067]
[0068] During normal operation, fuel vapours may be sent in part to the convertor 3 and in part to the canister 40. The convertor 3 chemically converts the vapours contained inside its own storage means and coming from the tank 1 through line 2, but also the vapours contained in the manifold constituted by lines 42, 43 and 41 and the canister 40 through the device 44 and line 6, thanks to the suction effect resulting from the conversion of vapours to liquid/more dense vapour inside the convertor 3.
[0069] The tank 1 comprises a first vapour outlet 13 connected to an inlet 46 of the canister 40 and a second vapour outlet 11 connected to an inlet of the convertor 3. A valve 14 is provided for regulating a fuel vapour flow through the first vapour outlet 13 into the canister 40. A valve 15 is provided for regulating a fuel vapour flow through the second vapour outlet 11 into the convertor 3. There may be provided control means 50 for controlling the valve to allow fuel vapour flow in the canister during refuelling of the tank. Although the control means 50 are shown as a separate component, the skilled person understands that the control means may be simple mechanical means integrated in the valves 14, 15.
[0070] In the embodiment of
[0071]
[0072]
[0073]
[0074]
[0075] The additive can be mixed with the fuel dependent on the engine operation. For instance, it may be suitable to use the additive, for instance containing alcohols, to improve ignition of the engine during a cold start, and/or as an additive in case that the engine operates at a relatively low revolutions per minute, for instance during driving at a motorway. This can be achieved by electronic or mechanical control means 51. In the illustrated embodiment the control means 51 are shown as a schematic block outside the tank 1, but the skilled person understands that the control means may be e.g. a mechanical means integrated with the valve 9.
[0076] The control means 51 of
[0077] Finally
[0078] In embodiments of the invention the convertor 3 may be designed in such a way that it can be easily removed and exchanged. This allows renewing easily the substrate, e.g. containing enzymes or another catalyst. The convertor 3 can be an element independent on the tank as illustrated in
[0079] The convertor 3 may also contain other devices or materials improving its performance; for instance, it can contain specific chemicals, such as a solvent in order to improve the reactive bed performances. The reactions performed in the convertor 3 can be constituted of multiple steps with eventually several catalysts: for instance, hydrocarbon chains may first be broken before being converted to alcohols. Examples of multisteps reactions for converting alkanes to liquid intermediates, are as follows: hydroxylation of an alkane to an alcohol followed by the conversion of the alcohol in an aldehyde, then to a fatty acid; also the alcohols may be further converted to the corresponding ketones that could be further oxidized to an ester. Each of these further conversions may use specific enzymes and could be advantageous to better balance the resulting properties of the fuel mixture.
[0080] Accordingly, the present invention relates to the use of biological catalysts for a chemical conversion of vapours. In one embodiment, the system of the invention is provided with a gas converter, which is suitably provided with conditioning means, so as to ensure thermal conditioning of the biological catalysts. The thermal conditioning may be carried out, under control of a system controller, to condition a chamber of the converter at a predefined temperature range at which the biological catalysts are activated and able to catalyse the conversion, for instance in the range of 20-50 C., preferably between 30 and 40 C., but alternatively at a temperature at which the biological catalysts are preserved, for instance at a temperature not lower than 5 C. This moderate temperature of the biological catalysts makes it more suitable for use than metal-based catalysts used in the conversion of hydrocarbons, such as Platinum-based catalysts.
[0081] Suitably, reaction products of the conversion are compounds that are more polar and preferably have a higher molecular weight. In such a manner, the incoming vapour is converted into products in the liquid phase. This has the advantage that the overall pressure is reduced, or at least controlled so as not to exceed a set maximum. The vapours are preferably fuel vapour, such as alkanes. The reaction products are for instance acids, alcohols, ketons and aldehydes. The range of reaction products will be dependent on the biological catalysts present in the gas converter. The gas converter is more specifically a gas-phase reactor, wherein the conversion is catalysed by means of heterogeneous catalysis of the biological catalysts, typically provided (i.e. immobilized) on a substrate. Most suitably, the reaction products are transferred back into a tank, particularly a fuel tank.
[0082] According to again a further aspect of the invention, a vehicle storage system is provided, comprising a tank 1 for storing a composition that is primarily in liquid form and for containing vapour evaporating from said composition, and a gas converter 3 arranged to receive vapour from the tank, adapted to chemically convert said vapour into reaction product, and arranged to at least partially return the reaction product to the tank. By means of the gas converter the pressure in the tank may be reduced or can be controlled so as not to exceed a maximum.
[0083] According to again a further aspect of the invention, a process of operating a storage system of a vehicle is provided, wherein the fuel composition is enhanced by means of a chemical conversion of fuel components, said chemical conversion being catalysed by biological catalysts. Herein the said chemical conversion is suitably carried out in a gas converter separately from a fuel tank, which gas converter is preferably thermally conditioned in a temperature range of activation of the biological catalysts at least during a period of carrying out said chemical conversion.
[0084] Whilst the principles of the invention have been set out above in connection with specific embodiments, it is to be understood that this description is merely made by way of example and not as a limitation of the scope of protection which is determined by the appended claims