LIGHT SOURCE SYSTEM, BEAM TRANSMISSION SYSTEM, AND EXPOSURE APPARATUS
20170149198 ยท 2017-05-25
Assignee
Inventors
Cpc classification
G02B17/0621
PHYSICS
H01S3/005
ELECTRICITY
H01S3/0071
ELECTRICITY
H01S3/0057
ELECTRICITY
G03F7/70041
PHYSICS
International classification
H01S3/08
ELECTRICITY
H01S3/11
ELECTRICITY
Abstract
There is provided a light source system that may include a free electron laser apparatus, a light concentrating mirror, and a delaying optical system. The free electron laser apparatus may include an undulator, and may be configured to output a pulsed laser light beam toward an exposure apparatus. The light concentrating mirror may be configured to concentrate the pulsed laser light beam to enter the exposure apparatus. The delaying optical system may be provided in an optical path between the undulator and the light concentrating mirror, and may be configured to delay the pulsed laser light beam to allow an amount of delay of the pulsed laser light beam to be varied depending on a position in a beam cross-section of the pulsed laser light beam.
Claims
1. A light source system, comprising: a free electron laser apparatus including an undulator, and configured to output a pulsed laser light beam toward an exposure apparatus; a light concentrating mirror configured to concentrate the pulsed laser light beam to enter the exposure apparatus; and a delaying optical system provided in an optical path between the undulator and the light concentrating mirror, and configured to delay the pulsed laser light beam to allow an amount of delay of the pulsed laser light beam to be varied depending on a position in a beam cross-section of the pulsed laser light beam.
2. The light source system according to claim 1, wherein the delaying optical system spatially divides the pulsed laser light beam into a plurality of segments in the beam cross-section to vary the amount of delay for each of the segments.
3. The light source system according to claim 1, wherein a pulse width of the pulsed laser light beam that enters the delaying optical system is in a range from 0.1 ps to 0.2 ps both inclusive.
4. The light source system according to claim 1, wherein the delaying optical system provides the pulsed laser light beam with an optical path difference L depending on the position in the beam cross-section to delay the pulsed laser light beam, the optical path difference L falling within a range of 0.031 (m)L<1.146 (m).
5. The light source system according to claim 1, wherein the delaying optical system includes at least one grating configured to diffract the pulsed laser light beam to generate a diffracted light beam, and outputs the diffracted light beam toward the exposure apparatus.
6. The light source system according to claim 1, wherein the delaying optical system includes a first grating and a second grating, the first grating being configured to diffract the pulsed laser light beam to generate a first diffracted light beam, and the second grating being configured to diffract the first diffracted light beam to generate a second diffracted light beam, and the delaying optical system outputs the second diffracted light beam toward the exposure apparatus.
7. The light source system according to claim 6, wherein the first grating includes a first dispersion surface where the pulsed laser light beam enters, the second grating includes a second dispersion surface where the first diffracted light beam enters, and the first grating and the second grating are disposed substantially orthogonal to each other to allow the first dispersion surface and the second dispersion surface to be substantially orthogonal to each other.
8. The light source system according to claim 5, wherein the grating is a blazed grating provided with grooves disposed at a predetermined interval.
9. The light source system according to claim 8, wherein a shape of each of the grooves of the grating is one of a sinusoidal wave shape, a rectangular wave shape, and a triangular wave shape.
10. The light source system according to claim 1, wherein the delaying optical system includes at least one multiple mirror system having a plurality of reflection surfaces, and reflects the pulsed laser light beam by the reflection surfaces to generate a plurality of reflected light beams having an optical path difference with respect to one another.
11. The light source system according to claim 10, wherein the multiple mirror system satisfies the following relationship:
Lc.Math.D where L is the optical path difference between the reflected light beams, D is a pulse width of the pulsed laser light beam, and c is light velocity.
12. The light source system according to claim 10, wherein a shape of each of the reflection surfaces is one of a flat shape, a concave shape, and a convex shape.
13. A beam transmission system, comprising a delaying optical system provided in an optical path between an exposure apparatus and a free electron laser apparatus configured to output a pulsed laser light beam toward the exposure apparatus, the delaying optical system configured to delay the pulsed laser light beam to allow an amount of delay of the pulsed laser light beam to be varied depending on a position in a beam cross-section of the pulsed laser light beam, and thereafter concentrate the pulsed laser light beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Some example embodiments of the present disclosure are described below as mere examples with reference to the accompanying drawings.
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DETAILED DESCRIPTION
<Contents>
[1. Overview]
[0032] [2. EUV Light Source System Including Free Electron Laser apparatus]
[0033] 2.1 Configuration (
[0034] 2.2 Operation
[0035] 2.3 Issues
[3. First Embodiment] (EUV light source system including delaying optical system)
[0036] 3.1 Configuration (
[0037] 3.2 Operation
[0038] 3.3 Effect
[0039] 3.4 Modification Examples (
[4. Second Embodiment] (Embodiment of beam transmission system including two gratings)
[0043] 4.1 Configuration (
[0044] 4.2 Operation
[0045] 4.3 Effect
[0046] 4.4 Modification Example
[5. Third Embodiment] (Embodiment of beam transmission system including multiple mirror system)
[0047] 5.1 Configuration (
[0048] 5.2 Operation
[0049] 5.3 Effect
[0050] 5.4 Modification Examples (
[6. Fourth Embodiment] (Embodiment of beam transmission system including two multiple mirror systems)
[0051] 6.1 Configuration (
[0052] 6.2 Operation
[0053] 6.3 Effect
[0054] 6.4 Modification Examples
[7. Fifth Embodiment] (Embodiment of exposure apparatus provided with illumination optical system including multiple mirror system)
[0055] 7.1 Configuration (
[0056] 7.2 Operation
[0057] 7.3 Effect
[0058] 7.4 Modification Examples (
[8. Et Cetera]
[0059] In the following, some example embodiments of the present disclosure are described in detail with reference to the drawings. Example embodiments described below each illustrate one example of the present disclosure and are not intended to limit the contents of the present disclosure. Further, all of the configurations and operations described in each example embodiment are not necessarily essential for the configurations and operations of the present disclosure. Note that like components are denoted by like reference numerals, and redundant description thereof is omitted.
1. Overview
[0060] The present disclosure relates to a light source system including a delaying optical system, a beam transmission system, and an exposure apparatus. The delaying optical system may delay part of a pulsed laser light beam outputted from a free electron laser apparatus, for example.
2. EUV Light Source System Including Free Electron Laser Apparatus
(2.1 Configuration)
[0061]
[0062] The EUV light source system 101 may include the free electron laser apparatus 3 and a beam transmission system 102. The beam transmission system 102 may transmit a pulsed laser light beam 30 outputted from the free electron laser apparatus 3 toward an exposure apparatus 2.
[0063] The free electron laser apparatus 3 may include an undulator 31. The beam transmission system 102 may include a chamber 10, an off-parabolic mirror 13, and a holder 14.
[0064] The off-parabolic mirror 13 may be disposed on the holder 14 inside the chamber 10 so that a pulsed laser light beam 30 outputted from the free electron laser apparatus 3 enters the off-parabolic mirror 13 at a predetermined angle and a concentrated reflected light beam of the pulsed laser light beam 30 enters the exposure apparatus 2.
[0065] An opening 11 may be formed in the chamber 10. The opening 11 may allow the pulsed laser light beam 30 outputted from the free electron laser apparatus 3 to pass therethrough. The opening 11 of the chamber 10 and an output section of the free electron laser apparatus 3 may be sealed by an O-ring or may be welded together. Further, a through hole 12 may be formed in the chamber 10. The through hole 12 may allow the pulsed laser light beam 30 having been reflected and concentrated by the off-parabolic mirror 13 to pass therethrough. The through hole 12 and an input side of the exposure apparatus 2 may be sealed by an unillustrated sealing member. The chamber 10 may be evacuated close to a vacuum by an unillustrated evacuator in order to suppress attenuation of the pulsed laser light beam 30.
[0066] The exposure apparatus 2 may include an illumination optical system 21, a mask 22, a projection optical system 23, and a wafer 24. The illumination optical system 21 may be an optical system configured to generate illumination light with which the mask 35 is illuminated through Koehler illumination. The illumination optical system 21 may include a secondary light source formation-use multiple concave mirror 25 and a condenser optical system 26, for example. The secondary light source formation-use multiple concave mirror 25 may include a plurality of concave mirrors, for example. The condenser optical system 26 may be configured of a concave mirror, for example.
(2.2 Operation)
[0067] In the EUV light source system 101, the pulsed laser light beam 30 outputted from the free electron laser apparatus 3 may enter, at the predetermined angle, the off-parabolic mirror 13 inside the chamber 10 through the opening 11. The off-parabolic mirror 13 may reflect the entering pulsed laser light beam 30 to concentrate the pulsed laser light beam 30 near the through hole 12 at an exit of the chamber 10. The concentrated pulsed laser light beam 30 may enter the exposure apparatus 2 through the through hole 12. The pulsed laser light beam 30 having entered inside of the exposure apparatus 2 may be converted into illumination light by the illumination optical system 21, and a surface of the mask 22 may be uniformly illuminated with the illumination light. The illumination light reflected by the mask 22 may allow the projection optical system 23 to transfer an image of the mask 22 onto the wafer 24.
(2.3 Issues)
[0068] In the free electron laser apparatus 3 that outputs the pulsed laser light beam 30 in a EUV light region, a pulse width is short in a range from about 0.1 ps to about 0.2 ps both inclusive, which may cause the following issues. The pulsed laser light beam 30 outputted from the free electron laser apparatus 3 has a short pulse width and a high peak value. Accordingly, a resist on the wafer 24 may be ablated by the pulsed laser light beam 30, thereby not functioning as a resist. Moreover, for example, an optical film used for various kinds of optical elements in the beam transmission system 102 and the exposure apparatus 2 may be damaged by ablation. For example, a reflection film used for a reflection surface of any of the various kinds of optical elements may be damaged by ablation.
3. First Embodiment (EUV Light Source System Including Delaying Optical System)
3.1 Configuration
[0069]
[0070] The EUV light source system 1 may include the free electron laser apparatus 3 and a beam transmission system 4. The free electron laser apparatus 3 may output the pulsed laser light beam 30 toward the exposure apparatus 2. The beam transmission system 4 may be provided in an optical path between the free electron laser apparatus 3 and the exposure apparatus 2 and may transmit the pulsed laser light beam 30 to the exposure apparatus 2.
[0071] The free electron laser apparatus 3 may include an electron source 32, an accelerator 33, and the undulator 31. The electron source 32 may generate electrons. The accelerator 33 may accelerate the electrons generated by the electron source 32. The undulator 31 may generate, for example, the pulsed laser light beam 30 in the EUV light region from an electron beam accelerated by the accelerator 33 and output the pulsed laser light beam 30.
[0072] The beam transmission system 4 may include the delaying optical system 40. The delaying optical system 40 may be provided in an optical path between the free electron laser apparatus 3 and the exposure apparatus 2, and may delay the pulsed laser light beam 30 depending on a beam position. The delaying optical system 40 may be disposed following the undulator 31. The delaying optical system 40 may delay the pulsed laser light beam 30 to allow an amount of delay of the pulsed layer light beam 30 to be varied depending on a position in a beam cross-section in a direction not parallel to the optical path, for example, an oblique direction of the pulsed laser light beam 30. The delaying optical system 40 may spatially divide the pulsed laser light beam 30 into a plurality of segments in the beam cross-section in a direction not parallel to the optical path, for example, the oblique direction to vary the amount of delay for each of the segments.
[0073]
[0074] The beam transmission system 4 may include a first grading 41 as the delaying optical system 40. The first grating 41 may diffract the pulsed laser light beam 30 to generate a diffracted light beam 30g. The first grating 41 may be provided in an optical path between the free electron laser apparatus 3 and the off-parabolic mirror 13 in the chamber 10. The pulsed laser light beam 30 outputted from the free electron laser apparatus 3 may enter the first grating 41 at a predetermined angle . The pulsed laser light beam 30 converted into the diffracted light beam 30g by the first grating 41 may enter the exposure apparatus 2 via the off-parabolic mirror 13.
[0075] A base material of the first grating 41 may include a metal material having high thermal conductivity, for example, one of Cu, Al, and Si. Moreover, the base material of the first grating 41 may include, for example, a ceramic material such as SiC. A flow path where cooling water flows may be formed in the base material of the first grating 41. The first grating 41 may be a blazed grating provided with grooves disposed at a predetermined interval to increase diffraction efficiency of a predetermined diffracted light beam 30g. A shape of each of the grooves of the first grating 41 may be a triangular wave shape, for example. A surface of the first grating 41 may be coated with a single-layer film of Ru or a multilayer film of Mo and Si to increase reflectivity in the EUV light region.
3.2 Operation
[0076] In the EUV light source system 1, the free electron laser apparatus 3 may output the pulsed laser light beam 30 with a beam diameter D1, as illustrated in
[0077] The delay time T of the pulsed laser light beam 30 around the predetermined focus point P1 is schematically illustrated in a right bottom section of
[0078] The delay time T of the pulsed laser light beam 30 in
[0079] The following expression is established for diffraction by the first grading 41. Each of the incident angle and the diffraction angle may be an angle with respect to a normal 41n to a grating surface of the first grating 41, as illustrated in
m=a(sin sin )(1)
[0080] where m is a diffraction order, is a wavelength, is the incident angle, is the diffraction angle, and a is a groove pitch.
[0081] An irradiation width W irradiated with the pulsed laser light beam 30 in the first grating 41 may be substantially equal to a length of the first grating 41, and may be determined by the following expression.
W=D1/cos (2)
[0082] where D1 is a beam diameter of the pulsed laser light beam 30.
[0083] The groove number N irradiated with the pulsed laser light beam 30 may be determined by the following expression.
N=W/a(3)
[0084] An optical path difference L between both ends of the pulsed laser light beam 30 may be determined by the following expression.
L=m.Math.N(4)
[0085] The delay time T of the pulsed laser light beam 30 may be determined by the following expression.
T=L/c(5)
[0086] where c is light velocity.
[0087] A blaze angle of the first grating 41 may be determined by the following expression.
=(+)/2(6)
(Specifications of Grating)
[0088] Table 1 illustrates specifications of the first grating 41 that achieves the delay time T in a range from about 0.51 ns to about 1 ns when the beam diameter D1 of the pulsed laser light beam 30 outputted from the free electron laser apparatus 3 is, for example, about 10 mm. A wavelength of the pulsed laser light beam 30 is 13.5 nm or 6.7 nm.
[0089] As can be seen from Table 1, a length in a dispersion direction of the first grating 41 corresponding to the irradiation width W may fall within a range from about 280 mm to about 1145 mm, the groove pitch a may fall within a range from about 2.5 m to about 5 m, and the blaze angle may fall within a range from about 58 to about 68. The incident angle may fall within a range from about 88 to about 89.5, and the diffraction angle may fall within a range from about 28 to about 47.
[0090] In terms of tolerance of the first grating 41, the incident angle (where <90 may be preferably as close to 90 as possible, and the first grating 41 may be preferably long. Increasing the irradiation width W irradiated with the pulsed laser light beam 30 in the first grating 41 may make it possible to reduce energy density of the pulsed laser light beam 30 and suppress laser ablation on the surface of the first grating 41.
TABLE-US-00001 TABLE 1 Beam Diameter Wavelength Incident Angle Irradiation Width Diffraction Angle No. D1 (mm) (nm) (degree) W (mm) Order m (degree) 1 10 13.5 88 286.54 100 28 2 10 13.5 88.5 382.02 100 28 3 10 13.5 89 572.99 100 28 4 10 13.5 89.5 1145.93 100 47 5 10 6.7 88 286.54 200 28 6 10 6.7 88.5 382.02 200 28 7 10 6.7 89 572.99 200 28 8 10 6.7 89.5 1145.93 200 47 Groove Pitch Groove Number Optical Path Difference Delay Time Blaze Angle No. a (m) N = W/d L (m) T (ns) (degree) 1 2.55E06 112475 0.15 0.51 58 2 2.55E06 150029 0.20 0.68 58.25 3 2.55E06 225110 0.30 1.01 58.5 4 5.03E06 228005 0.31 1.03 68.25 5 2.53E06 113315 0.15 0.51 58 6 2.53E06 151149 0.20 0.68 58.25 7 2.53E06 226790 0.30 1.01 58.5 8 4.99E06 229706 0.31 1.03 68.25
[0091] Moreover, Table 2 and Table 3 illustrate a relationship of the delay time T with respect to the incident angle to the first grating 41.
[0092] As can be seen from Table 2 and Table 3, the incident angle in a case in which the delay time T is 0.1 ns or more may fall within the following range.
72<90
[0093] Moreover, the incident angle in a case in which the delay time T is 0.2 ns or more may fall within the following range.
80.5<90
[0094] Further, the incident angle in a case in which the delay time T is 1 ns or more may fall within the following range.
88.1<90
The optical path difference L=mN in the case in which the delay time T is 0.1 ns or more may fall within the following range.
0.031(m)mN<1.146(m)
[0095] Moreover, the optical path difference L=mN in the case in which the delay time T is 0.2 ns or more may fall within the following range.
0.060(m)mN<1.146(m)
[0096] Further, the optical path difference L=mN in the case in which the delay time T is 1 ns or more may fall within the following range.
0.301(m)mN<1.146(m)
TABLE-US-00002 TABLE 2 Beam Diameter Wavelength Incident Angle Irradiation Width Diffraction Angle No. D1 (mm) (nm) (degree) W (mm) Order m (degree) 1 10 13.5 70 29.24 100 0 2 10 13.5 71 30.72 100 0 3 10 13.5 72 32.36 100 0 4 10 13.5 73 34.20 100 0 5 10 13.5 74 36.28 100 0 6 10 13.5 75 38.64 100 0 7 10 13.5 77 44.45 100 0 8 10 13.5 78 48.10 100 0 9 10 13.5 79 52.41 100 0 10 10 13.5 80 57.59 100 0 Groove Pitch Groove Number Optical Path Difference Delay Time Blaze Angle No. a (m) N = W/d L (m) T (ns) (degree) 1 1.44E06 20351.68 0.027 0.092 35 2 1.43E06 21512.67 0.029 0.097 35.5 3 1.42E06 22797.66 0.031 0.103 36 4 1.41E06 24228.54 0.033 0.109 36.5 5 1.40E06 25832.7 0.035 0.116 37 6 1.40E06 27644.82 0.037 0.124 37.5 7 1.39E06 32085.01 0.043 0.144 38.5 8 1.38E06 34849.11 0.047 0.157 39 9 1.38E06 38107.81 0.051 0.171 39.5 10 1.37E06 42009.49 0.057 0.189 40
TABLE-US-00003 TABLE 3 Beam Diameter Wavelength Incident Angle Irradiation Width Diffraction Angle No. D1 (mm) (nm) (degree) W (mm) Order m (degree) 11 10 13.5 80.5 60.59 100 0 12 10 13.5 82 71.85 100 0 13 10 13.5 83 82.06 100 0 14 10 13.5 84 95.67 100 0 15 10 13.5 85 114.74 100 0 16 10 13.5 86.2 150.89 100 0 17 10 13.5 87 191.07 100 0 18 10 13.5 88.1 301.61 100 0 19 10 13.5 89 572.99 100 0 20 10 13.5 89.5 1145.93 100 0 Groove Pitch Groove Number Optical Path Difference Delay Time Blaze Angle No. a (m) N = W/d L (m) T (ns) (degree) 11 1.37E06 44264.92 0.060 0.199 40.25 12 1.36E06 52706.44 0.071 0.237 41 13 1.36E06 60328.49 0.081 0.271 41.5 14 1.36E06 70476.77 0.095 0.317 42 15 1.36E06 84667.05 0.114 0.381 42.5 16 1.35E06 111523.9 0.151 0.502 43.1 17 1.35E06 141341.8 0.191 0.636 43.5 18 1.35E06 223293.5 0.301 1.005 44.05 19 1.35E06 424370.1 0.573 1.910 44.5 20 1.35E06 848804.8 1.146 3.820 44.75 (3.3 Effect)
[0097] According to the first embodiment, the pulsed laser light beam 30 outputted from the free electron laser apparatus 3 obliquely enters the first grating 41 serving as the delaying optical system 40, which makes it possible to spatially delay the pulsed laser light beam 30 depending on a diffraction position of the pulsed laser light beam 30. Thereafter, the pulsed laser light beam 30 converted into the diffracted light beam 30g by the first grating 41 may be concentrated near the predetermined focus point P1 by the off-parabolic mirror 13. This makes it possible to increase the pulse width of the pulsed laser light beam 30 near the predetermined focus point P1. Moreover, the pulsed laser light beam 30 converted into the diffracted light beam 30g may be expanded in a grating dispersion direction, as compared with the pulsed laser light beam 30 having entered the first grating 41.
[0098] The pulsed laser light beam 30 converted into the diffracted light beam 30g is transmitted to the exposure apparatus 2 to generate illumination light spatially uniformized by the illumination optical system 21, which makes it possible to increase the pulse width of a beam to be applied onto the mask 22 or the wafer 24. This makes it possible to suppress ablation in a resist on any of various kinds of optical elements and the wafer 24 in the exposure apparatus 2.
[0099] Moreover, in the pulsed laser light beam 30 converted into the diffracted light beam 30g, spatial coherence in an YZ plane direction that is a light dispersion direction by the first grating 41 may be reduced. This makes it possible to suppress generation of a speckle in the exposure apparatus 2.
3.4 Modification Examples
[0100] In the foregoing embodiment in
[0101] In addition, the following modification examples of the foregoing embodiment in
3.4.1 First Modification Example (Modification Example of Shape of Groove of Grating)
[0102] In the foregoing embodiment in
[0103] In processing of the first grating 41, groove processing by a diamond tool of a ruling engine or groove processing by an ion beam sputtering method or a semiconductor process may be performed on a substrate, and thereafter the substrate may be coated with a high reflection film such as a single-layer film of Ru or a multilayer film of Mo and Si, for example. In a case in which it is difficult to process the substrate, for example, the substrate may be coated with a smoothing layer such as NiP, and groove processing may be performed on the smoothing layer. In a case in which the groove pitch a is small, for example, 1 m or less, the substrate may be coated with the high reflection film, and thereafter etching may be performed on the substrate by an ion beam sputtering method or a semiconductor process. Moreover, examples of a high reflection film for EUV light of a wavelength of 6.7 nm may include a single-layer film of Ru and a multilayer film of CaB.sub.6 and BaB.sub.6.
[0104]
[0105] Grooves 51 may be formed as follows. A substrate 50 may be coated with a multilayer film 52 such as a multilayer film of Mo/Si, and thereafter the multilayer film 52 may be etched to a predetermined depth by a semiconductor process, an ion beam sputtering method, or any other method to allow the predetermined diffracted light beam 30g to be strongly diffracted, as illustrated in
[0106]
[0107] The grooves 51 may be formed as follows. The substrate 50 may be etched to a predetermined depth by a semiconductor process, an ion beam sputtering method, or any other method to allow the predetermined diffracted light beam 30g to be strongly diffracted. After the grooves 51 are formed, surfaces of the grooves 51 may be coated with a single-layer film of Ru.
[0108] As can be seen from Table 4, using the semiconductor process makes it possible to reduce the groove pitch a and the diffraction order m and increase diffraction efficiency.
TABLE-US-00004 TABLE 4 Beam Diameter Wavelength Incident Angle Irradiation Width Order Diffraction Angle D1 (mm) (nm) (degree) W (mm) m (degree) 10 13.5 88 286.54 10 0 Groove Pitch Groove Number Optical Path Difference Delay Time Groove Shape a (m) N = W/d L (m) T (ns) 1.35E07 2121204 0.29 0.95 Rectangular
[0109]
[0110] As examples of the shape of each of the grooves,
3.4.2 Second Modification Example (Connection of a Plurality of Gratings)
[0111]
[0112] In a case in which the pulsed laser light beam 30 obliquely enters the first grating 41, for example, the length of the first grating 41 may be extremely long as with configuration examples in Nos. 3, 4, 7, and 8 of above Table 1, and the first grating 41 may not be fabricated as a single body. For example, in a case in which the first grating 41 has a length of 500 mm or more, it may be extremely difficult to fabricate the first grating 41 as a single body. Therefore,
[0113] The grating system may include a first grating 41-1, a second grading 41-2, and a third grating 41-3 that are connected together to configure one first grating 41. The grating system may further include a holder 61 and a controller 60.
[0114] The holder 61 may include a first plate 63, first to sixth actuators 62-1 to 62-6, and a second plate 64. The first grating 41-1, the second grading 41-2, and the third grating 41-3 may be disposed on the first plate 63. A back surface of the first plate 63 may be fixed to the second plate 64 with the first to sixth actuators 62-1 to 62-6 in between.
[0115] The first to sixth actuators 62-1 to 62-6 may be controlled to expand and contract in response to output of a control signal from the controller 60. The wavefront of the diffracted light beam 30g by the first to third gratings 41-1 to 41-3 may be adjusted through the first plate 63 by expansion and contraction of the first to sixth actuators 62-1 to 62-6.
[0116] The controller 60 may control the first to sixth actuators 62-1 to 62-6 to suppress distortion of the wavefront of the diffracted light beam 30g by the first to third gratings 41-1 to 41-3.
[0117] According to the grating system, a plurality of gratings are provided side by side, and distortion of the wavefront of the diffracted light beam 30g is suppressed. This makes it possible for the connection of the gratings to function as one long grating.
[0118] It is to be noted that an unillustrated wavefront sensor may be added to the configuration illustrated in
[0119] Moreover, the system illustrated in
3.4.3 Third Modification Example (Modification Example in which Position of Grating is Changed)
[0120] In the foregoing embodiment in
(Configuration)
[0121]
[0122] A beam transmission system 4A illustrated in
[0123] The incident angle of the pulsed laser light beam 30 with respect to each of the first off-parabolic mirror 15 and the second off-parabolic mirror 16 may be less than 90 and preferably large. The diffracted light beam 30g by the first grating 41 may directly enter the illumination optical system 21 of the exposure apparatus 2 without providing the off-parabolic mirror 13 such as the configuration example in
(Operation)
[0124] In the beam transmission system 4A, the pulsed laser light beam 30 outputted from the undulator 31 may be expanded by the beam expander 5. Pulse timing of the expanded pulsed laser light beam 30 may be delayed depending on a position where the pulsed laser light beam 30 is diffracted by the first grating 41.
(Effect)
[0125] According to the beam transmission system 4A, the pulsed laser light beam 30 is expanded before entering the first grating 41, which makes it possible to increase lifetime of the first grating 41. In a case in which the beam diameter D1 of the pulsed laser light beam 30 outputted from the undulator 31 is small, for example, about several millimeters, the expanded pulsed laser light beam 30 may preferably enter the first grating 41 in some cases.
4. Second Embodiment (Embodiment of Beam Transmission System Including Two Gratings)
[0126] Next, description is given of a second embodiment of the present disclosure with reference to
4.1 Configuration
[0127] Description of the foregoing embodiment in
[0128]
[0129] The first grating 41 may generate a first diffracted light beam as the diffracted light beam 30g of the pulsed laser light beam 30. The second grating 42 may diffract the first diffracted light beam by the first grating 41 to generate a second diffracted light beam. The first grating 41 may include a first dispersion surface where the pulsed laser light beam 30 enters, and the second grating 42 may include a second dispersion surface where the first diffracted light beam enters. The first grating 41 and the second grating 42 may be disposed substantially orthogonal to each other to allow the first dispersion surface and the second dispersion surface to be substantially orthogonal to each other. The pulsed laser light beam 30 converted into the second diffracted light beam by the second grating 42 may enter the exposure apparatus 2 via the off-parabolic mirror 13.
[0130] The groove pitch a, the incident angle and the diffraction angle of the pulsed laser light beam 30 in the second grating 42 may be substantially the same as those in the first grating 41. A width of the second grating 42 in a direction perpendicular to a dispersion direction may be equal to or larger than the beam width D2 of the first diffracted light beam by the first grating 41.
4.2 Operation
[0131] In the beam transmission system 4B illustrated in
4.3 Effect
[0132] According to the second embodiment, the pulsed laser light beam 30 is diffracted twice by the first grating 41 and the second grating 42, which makes it possible to increase the delay time T to about twice the delay time T in the case in which only one grating is provided. Moreover, the first grating 41 and the second grating 42 are disposed to allow the dispersion surfaces of the first grating 41 and the second grating 42 to be substantially orthogonal to each other, thereby diffracting the pulsed laser light beam 30 twice. This makes it possible to expand the pulsed laser light beam 30 in both the YZ plane direction and an XZ plane direction. The pulsed laser light beam 30 diffracted twice may be concentrated near the predetermined focus point P1 by the off-parabolic mirror 13. This makes it possible to expand the pulse width of the pulsed laser light beam 30 to about twice the pulse width in the case in which only one grating is provided.
[0133] Further, in the pulsed laser light beam 30 diffracted twice, spatial coherence in the YZ plane direction and the XZ plane direction may be reduced. This makes it possible to further suppress generation of a speckle in the exposure apparatus 2, as compared with the embodiment in
4.4 Modification Example
[0134] In the foregoing embodiment in
5. Third Embodiment (Embodiment of Beam Transmission System Including Multiple Mirror System)
[0135] Next, description is given of a third embodiment of the present disclosure with reference to
5.1 Configuration
[0136]
[0137]
[0138] The multiple mirror system 70 may include a plurality of mirrors. The multiple mirror system 70 may include a plurality of reflection surfaces 71 and a step surface 72. Each of the reflection surfaces 71 may configure one of the mirrors. The multiple mirror system 70 may reflect the pulsed laser light beam 30 by the plurality of reflection surfaces 71 to generate a plurality of reflected light beams 30r having an optical path difference with respect to one another.
[0139] The multiple mirror system 70 may be configured to allow an optical path difference L of the plurality of reflected light beams 30r and a pulse width D of the pulsed laser light beam 30 outputted from the free electron laser apparatus 3 to satisfy the following relationship.
Lc.Math.D(7)
[0140] where c is light velocity.
[0141] For example, the pulse width D may be a full width at half maximum of peak intensity of a time waveform of the pulsed laser light beam 30 outputted from the free electron laser apparatus 3.
[0142] A difference d between the reflection surfaces 71 illustrated in
dL/(2 cos )(8)
[0143] A shape of one of the mirrors of the multiple mirror system 70 may be a quadrangular prism shape. The reflection surface 71 of each of the mirrors may be coated with a reflection film. The reflection film may be a single-layer film of Ru or a multilayer film of Mo and Si. The mirrors may be 5 by 5=25 mirrors that are tied in a bundle. The mirrors may be bonded or welded together to allow the reflected light beams 30r by the reflection surfaces 71 to have the optical path difference L with respect to one another.
5.2 Operation
[0144] In the beam transmission system 4C illustrated in
[0145] The pulsed laser light beam 30 converted into the plurality of reflected light beams 30r may be concentrated near the predetermined focus point P1 by the off-parabolic mirror 13. The reflected light beams 30r by the multiple mirror system 70 are concentrated near the predetermined focus point P1 in the right bottom section of
[0146] The optical path difference L of the entirety of the multiple mirror system 70 may be determined as follows, where the number of mirrors is J.
L=J.Math.L(9)
[0147] For example, in a case in which the number J of mirrors is 25 and the optical path difference L is 60 m, the pulse width may increase from 0.2 ps to 5 ps (equal to 25 multiplied by 0.2).
5.3 Effect
[0148] According to the third embodiment, the pulsed laser light beam 30 outputted from the free electron laser apparatus 3 may be reflected by the multiple mirror system 70 serving as the delaying optical system 40 to spatially delay the pulsed laser light beam 30 depending on a reflection position of the pulsed laser light beam 30. Thereafter, the pulsed laser light beam 30 converted into the plurality of reflected light beams 30r by the multiple mirror system 70 may be concentrated near the predetermined focus point P1 by the off-parabolic mirror 13. This makes it possible to increase the pulse width of the pulsed laser light beam 30 near the predetermined focus point P1.
[0149] The concentrated pulsed laser light beam 30 is transmitted to the exposure apparatus 2 to generate illumination light spatially uniformized by the illumination optical system 21, which makes it possible to increase the pulse width of a beam to be applied onto the mask 22 or the wafer 24. This make it possible to suppress ablation in a resist on any of various kinds of optical elements and the wafer 24 in the exposure apparatus 2 illustrated in
[0150] Each of the pulsed laser light beams 30 reflected by the multiple mirror system 70 may have an optical path difference equal to or longer than the pulse width of the pulsed laser light beam 30 outputted from the free electron laser apparatus 3, which makes it possible to suppress interference of the pulsed laser light beams 30. This makes it possible to suppress generation of a speckle in the exposure apparatus 2.
5.4 Modification Examples
[0151] In the foregoing embodiment in
[0152] Moreover, description of the foregoing embodiment in
[0153] Further, description of the foregoing embodiment in
[0154]
6. Fourth Embodiment (Embodiment of Beam Transmission System Including Two Multiple Mirror Systems)
[0155] Next, description is given of a fourth embodiment of the present disclosure with reference to
6.1 Configuration
[0156] Description of the foregoing embodiment in
[0157] As with the beam transmission system 4D illustrated in
[0158]
[0159] The first multiple mirror system 80A may include a plurality of reflection surfaces 81A and step surfaces 82A, as illustrated in
[0160] The second multiple mirror system 80B may include a plurality of reflection surfaces 81B and step surfaces 82B, as illustrated in
[0161] The first multiple mirror system 80A may have a first incident surface where the pulsed laser light beam 30 enters, and the second multiple mirror system 80B may have a second incident surface where the first reflected light beam enters. The first multiple mirror system 80A and the second multiple mirror system 80B may be disposed substantially orthogonal to each other to allow the first incident surface and the second incident surface to be substantially orthogonal to each other.
[0162] The reflection surfaces 81A and 81B of the first and second multiple mirror systems 80A and 80B may each have a rectangular shape.
[0163] As a specific example, the first and second multiple mirror systems 80A and 80B may be configured as follows, for example.
[0164] For example, it is assumed that the pulse width D of the pulsed laser light beam 30 outputted from the free electron laser apparatus 3 is 0.2 ps. A difference d1 between adjacent two of the reflection surfaces 81A in the first multiple mirror system 80A illustrated in
d1173 m
[0165] A difference d2 between adjacent two of the plurality of reflection surfaces 81B in the second multiple mirror system 80B illustrated in
d2J.Math.d1(10)
[0166] From the expression (10), the difference d2 between adjacent two of the reflection surfaces 81B illustrated in
d2865 m
[0167] Moreover, the first and second multiple mirror systems 80A and 80B may each include five mirrors, as illustrated in
6.2 Operation
[0168] In the beam transmission system 4D illustrated in
[0169] Each of the first and second multiple mirror systems 80A and 80B may generate a plurality of reflected light beams having the optical path difference L. The optical path difference L of the entirety of the first and second multiple mirror systems 80A and 80B may be determined as follows, where the number of mirrors in each of the first and second multiple mirror systems 80A and 80B is J.
L=J.sup.2.Math.L(11)
[0170] In each of the first and second multiple mirror systems 80A and 80B, in a case in which the number J of mirrors is 5 and the optical path difference L is 60 m, the pulse width may increase from 0.2 ps to 5 ps (equal to 25 multiplied by 0.2).
6.3 Effect
[0171] According to the fourth embodiment, the pulsed laser light beam 30 is reflected twice by the first and second multiple mirror systems 80A and 80B, which makes it possible to increase the delay time T to about the square of the delay time T in a case in which only one multiple mirror system is provided. The pulsed laser light beam 30 reflected twice may be concentrated near the predetermined focus point P1 by the off-parabolic mirror 13. This makes it possible to increase the pulse width of the pulsed laser light beam 30 to about the square of the pulse width of the pulsed laser light beam 30 in the case in which only one multiple mirror system is provided.
[0172] Further, in the pulsed laser light beam 30 reflected twice, spatial coherence in the YZ plane direction and the XZ plane direction may be reduced. This makes it possible to further suppress generation of a speckle in the exposure apparatus 2, as compared with the case in which only one multiple mirror system is provided.
[0173] Furthermore, in each of the first and second multiple mirror systems 80A and 80B, the pulsed laser light beam 30 obliquely enters each of the reflection surfaces 81A and 81B, for example, at the incident angle of 80. This makes it possible to increase reflectivity. In addition, this makes it possible to reduce energy density of the pulsed laser light beam 30 that enters each of the reflection surfaces 81A and 81B.
6.4 Modification Examples
[0174] In the foregoing embodiment in
[0175] Moreover, description of the foregoing embodiment in
[0176] Further, description of the foregoing embodiment in
[0177] Furthermore, the embodiment is not limited to a case in which the pulsed laser light beam 30 obliquely enters each of the first and second multiple mirror systems 80A and 80B, and the pulsed laser light beam 30 may enter each of the first and second multiple mirror systems 80A and 80B at the incident angle close to 0. In this case, the reflection surfaces 81A and 81B may be preferably coated with a multilayer film of Mo and Si or a multilayer film such as a multilayer film of CaB.sub.6 and BaB.sub.6 as a high reflection film.
[0178] In addition, the incident angle is not limited to 80, and may be in the following range, for example. In order to improve durability of the reflection film of the reflection surfaces 81A and 81B, the pulsed laser light beam 30 may enter as obliquely as possible.
7290
7. Fifth Embodiment (Embodiment of Exposure Apparatus Provided with Illumination Optical System Including Multiple Mirror System)
[0179] Next, description is given of a fifth embodiment of the present disclosure with reference to
7.1 Configuration
[0180] Description of the foregoing respective embodiments involves a configuration example in which the delaying optical system 40 is provided in the optical path between the free electron laser apparatus 3 and the exposure apparatus 2; however, the delaying optical system 40 may be provided in the exposure apparatus 2.
[0181] For example, like an exposure apparatus 2A illustrated in
[0182] The configuration of the multiple mirror system 70 may be substantially similar to the foregoing configuration illustrated in
7.2 Operation
[0183] In the exposure apparatus 2A, the reflected light beams by the respective mirrors of the multiple mirror system 70 may be delayed by the optical path difference SL, and a secondary light source may be formed. The secondary light source may generate illumination light with which the mask 35 is illuminated through Koehler illumination. Each light source of the secondary light source has an optical path difference by L, which makes it possible to suppress generation of a speckle in illumination light.
7.3 Effect
[0184] According to the fifth embodiment, the optical path difference L of the reflected light beams by the respective mirrors in the multiple mirror system 70 of the illumination optical system 21A is caused to increase the pulse width of the pulsed laser light beam 30 to be applied onto the mask 22 and to suppress generation of a speckle.
7.4 Modification Examples
[0185]
[0186] Note that
[0187] The circular concave mirrors 91 may be provided to allow a difference d between adjacent two of the concave reflection surfaces 92 to satisfy the foregoing expression (8), as illustrated in
10. Et Cetera
[0188] The foregoing description is intended to be merely illustrative rather than limiting. It should therefore be appreciated that variations may be made in example embodiments of the present disclosure by persons skilled in the art without departing from the scope as defined by the appended claims.
[0189] The terms used throughout the specification and the appended claims are to be construed as open-ended terms. For example, the term include and its grammatical variants are intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that can be substituted or added to the listed items. The term have and its grammatical variants are intended to be non-limiting, such that recitation of items in a list is not to the exclusion of other like items that can be substituted or added to the listed items. Also, the singular forms a, an, and the used in the specification and the appended claims include plural references unless expressly and unequivocally limited to one referent.