Systems and methods for plasma-based remediation
12246284 ยท 2025-03-11
Assignee
- University Of Southern California (Los Angeles, CA)
- TAI CHONG CHEANG STEAMSHIP CO. (H.K.) LIMITED (Hong Kong, CN)
Inventors
- Stephen B. CRONIN (Los Angeles, CA, US)
- Sriram SUBRAMANIAN (Los Angeles, CA, US)
- Tom HUISKAMP (Los Angeles, CA, US)
- Alec NYSTROM (Los Angeles, CA, US)
- William SCHROEDER (Los Angeles, CA, US)
Cpc classification
B01J2219/0815
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/0809
PERFORMING OPERATIONS; TRANSPORTING
B01D53/32
PERFORMING OPERATIONS; TRANSPORTING
F01N3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2259/4566
PERFORMING OPERATIONS; TRANSPORTING
F01N3/0892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2257/404
PERFORMING OPERATIONS; TRANSPORTING
B01D2259/818
PERFORMING OPERATIONS; TRANSPORTING
B01J2219/0824
PERFORMING OPERATIONS; TRANSPORTING
B01D2258/012
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D53/32
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system for exhaust gas remediation includes an engine, a plasma reactor, and a pulse source. The engine emits exhaust gas that includes NO molecules and NOx molecules. The plasma reactor includes an internal chamber that is fluidly connected to the engine such that the exhaust gas flows into the internal chamber. An electrode is disposed within the internal chamber of the plasma reactor. The electrode is electrically coupled to an electrical pulse source. The electrical pulse source delivers electrical pulse to the electrode to form a plasma from the exhaust gas, which removes at least a portion of the NO molecules and at least a portion of the NOx molecules.
Claims
1. A system for chemically altering an NO.sub.x concentration of an exhaust stream, comprising: an exhaust inlet port; an exhaust outlet port; first and second parallel elongate conduits fluidly coupling the exhaust inlet port to the exhaust outlet port; a pulse voltage source; a voltage connector disposed between the first and second parallel elongate conduits, said voltage connector electrically coupled to the pulse voltage source, said voltage connector comprising a first tapered, insulating end protruding into an interior of the first elongate conduit and a second tapered, insulating end protruding into an interior of the second elongate conduit; a first electrically conductive member extending through the first tapered, insulating end and a second electrically conductive member extending through the second tapered, insulating end; and a first electrode aligned axially within the first elongate conduit and electrically coupled to the first electrically conductive member and a second electrode aligned axially within the second elongate conduit and electrically coupled to the second electrically conductive member; wherein said pulse voltage source is configured to produce a transient plasma within the first and second elongate parallel conduits; and wherein said transient plasma is adapted to remove a portion of NO.sub.x flowing from the exhaust inlet port to the exhaust outlet port.
2. The system of claim 1, further comprising a sensor configured to measure a property of the pulse voltage source.
3. The system of claim 2, wherein the property is voltage.
4. The system of claim 2, wherein the property is current.
5. The system of claim 2, wherein the property is an electric field generated.
6. The system of claim 1, wherein the first and second electrodes have an impedance of between 70 ohms (70) and 300 ohms (300).
7. The system of claim 1, wherein the first and second electrically conductive members extend from their respective tapered insulating ends and form an L shape.
8. The system of claim 1, further comprising a bypass network electrically coupled to the pulse voltage source in parallel with the voltage connector.
9. The system of claim 8, wherein the bypass network is a plurality of capacitors electrically connected in series.
10. The system of claim 1, wherein the pulse voltage source produces a voltage of between 250 volts (250V) and 350 volts (350V).
11. The system of claim 1, wherein a frequency of the pulse voltage source is about 1000 (1000 Hz).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other advantages of the present disclosure will become apparent upon reading the following detailed description and upon reference to the drawings.
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(15) While the present disclosure is susceptible to various modifications and alternative forms, specific implementations and implementations have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the present disclosure is not intended to be limited to the particular forms disclosed. Rather, the present disclosure is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure as defined by the appended claims.
DETAILED DESCRIPTION
(16) While this invention is susceptible of implementation in many different forms, there is shown in the drawings and will herein be described in detail preferred implementations of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the implementations illustrated. For purposes of the present detailed description, the singular includes the plural and vice versa (unless specifically disclaimed); the words and and or shall be both conjunctive and disjunctive; the word all means any and all; the word any means any and all; and the word including means including without limitation. Additionally, the singular terms a, an, and the include plural referents unless context clearly indicates otherwise.
(17) Large merchant shipping vessels (such as general cargo vessels, container ships, tankers, dry bulk carriers; multi-purpose vessels, refer ships, etc.) operate using way of diesel engines that emit large amounts of exhaust gas. The exhaust gas emissions of these diesel engines can include nitrogen-based NO.sub.x compounds such as nitric oxide (NO), nitrogen dioxide (NO.sub.2), and other compounds. These NO.sub.x compounds are considered to be pollutants; and can be harmful to the environment. In order to reduce the harmful emissions from these diesel engines, the exhaust gas of the diesel engines can be remediated to reduce and/or remove the amount of NO.sub.x compounds in the exhaust gas.
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(19) The plasma reactor 110 is generally formed from at least one reactor tube that defines an internal chamber 116 (see
(20) In some implementations, additional components can be added to system 100 in order to test the plasma reactor 110. These components can include a gas analyzer 105, an oscilloscope 107, and one or more sensors 109. The gas analyzer 105 can be used to analyze the gas emitted from the output port 114 of the plasma reactor 110. The sensors 109 can be coupled to the high voltage source 108, and are used to measure the voltage and current of the pulses being fed into the plasma reactor 110. The sensors 109 are used to measure the derivatives of the electrical field and magnetic field of these pulses. The outputs of the sensors 109 are sent to integrators coupled to the oscilloscope 107 to obtain oscilloscope waveforms, which are numerically reconstructed to form the actual voltage and current waveforms. The oscilloscope 107 can be housed in an electromagnetically compatible (EMC) cabinet, or another suitable enclosure, to protect the oscilloscope from any electromagnetic interference from the plasma reactor. In some implementations, some or all components of system 100 are grounded to aid in reducing electromagnetic interference issues.
(21) In some implementations, one of the sensors 109 measures only the electric field D, and is positioned near a cable connecting the high voltage source 108 and the plasma reactor 110. The sensor can be formed from a metal plate placed adjacent to the cable, such that a capacitance C.sub.D is formed. The voltage of the pulses from the high voltage source 108 are thus given by:
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where Z.sub.cable is the impedance of the cable (for example, 50 ohms), V.sub.HV is the voltage waveform that is reconstructed, and V.sub.D is the output of the electric field sensor 109.
(23) In some implementations, one of the sensors 109 measures only the electric field B, and is positioned near the cable connecting the high voltage source 108 and the plasma reactor 110. The sensor can be formed from a single metal loop placed adjacent to the cable. The magnetic field generated by current in the cable couples into the metal loop via a mutual inductance M.sub.B between the metal loop and the cable. The resulting change in magnetic flux in the metal loop induces a voltage across the loop, given by:
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where I.sub.HV is the current waveform that is reconstructed, and V.sub.B, is the output of the magnetic field sensor 109.
(25) The full numerical reconstruction of the voltage and current waveforms is given by:
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where Z.sub.0 is the input impedance of the oscilloscope 107, and both C.sub.D and M.sub.B are predetermined calibration values. The final integration term is a correction term for the impedance of the oscilloscope 107.
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(29) High voltage connector 132A is coupled to the electrodes positioned inside the first pair of reactor tubes 124A, 124B. High voltage connector 13213 is coupled to the electrodes positioned inside the second pair of reactor tubes 126A, 126B. High voltage connector 1320 is coupled to the electrodes positioned inside the third pair of reactor tubes 128A, 128B. High voltage connector 132D is coupled to the electrodes positioned inside the fourth pair of reactor tubes 130A, 130B. The high voltage connectors 132A-132D deliver electrical pulses from the high voltage source 108 to the electrodes positioned inside the reactor tubes 124A-130B. The input port 112 and the output port 114 are positioned at opposite ends of the reactor tubes 124A-130B, and are both fluidly coupled to the internal chambers of all of the reactor tubes 1284-130B, so that the exhaust gas from the engine 102 can flow through the plasma reactor. In some implementations, each high voltage connector 132A-132D is coupled to the same high voltage source 108. In other implementations, each high voltage connector 132A-132D is coupled to its own respective high voltage source 108.
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(31) In some implementations, the pair of reactor tubes 134A, 134B and the high voltage connector 136 form an individual plasma reactor 110 on their own. In other implementations, the pair of reactor tubes 134A, 134B and the high voltage connector 136 are components of a larger plasma reactor 110, such as the plasma reactor 110 illustrated in
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(33) The cable 138 extends into the housing 137, where it is electrically connected to into two separate electrically conductive members 140A, 140B. Electrically conductive member 140A extends through the interior of the insulating member 142A to the tapered end disposed in reactor tube 134A. Electrically conductive member 140B extends through the interior of the insulating member 142B to the tapered end disposed in reactor tube 134B. Thus, the electrically conductive members 140A, 140B generally extend perpendicular to the length of the reactor tubes 134A, 134B.
(34) An electrode 144A is coupled to electrically conductive member 140A, and extends along the length of the internal chamber of reactor tube 134A. Similarly, an electrode 144B is coupled to electrically conductive member 140B, and extends along the length of the internal chamber of reactor tube 134B. Electrode 144A is formed from wires 145A, 145B, and 145C. Electrode 144B is formed from wires 145D, 145E, and 145F. Spacers 146A, 146B may be coupled to electrodes 144A, 144B, respectively. Spacers 146A, 146B aid in maintaining the position of the electrodes 144A, 144B within the internal chambers of the respective reactor tubes 134A, 134B, and prevent the electrodes 144A, 144B from contacting the interior surface of the reactor tubes 134A, 134B. Electrodes 144A and 144B can be 3-wire electrodes (such as electrode 118A), 4-wire electrodes (such as 118B), extruded electrodes (such as electrode 118C), or any other suitable type or shape of electrode. When the electrodes are multi-wire electrodes, the spacers 146A, 146B also aid in maintaining separation of the wires. In some implementations, the spacers 146A, 146B are made of an electrically insulating material, such as fiberglass.
(35) The arrangement of the high voltage connector 136 and the electrodes 144A, 144B can be used for any implementation of the plasma reactor 110. For example, the plasma reactor 110 can include the four pairs of reactor tubes 124A-130B as shown in
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(41) During operation, system 100 has a total system efficiency defined as .sub.system=.sub.source.sub.reactor.sub.plasma. .sub.source is the electrical efficiency at which electrical energy is taken from the electricity grid (or other ultimate source of electrical energy) by the high voltage source 108 and converted into short pulses. .sub.reactor is the electrical efficiency at which the energy of the pulses is dissipated by the plasma formed in the plasma reactor 110, and can be defined as
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where E.sub.plasma is the energy dissipated by the plasma, and E.sub.pulse, is the total available energy in the pulse. .sub.plasma is the chemical efficiency of the plasma, and is a measure of the amount of energy used by the plasma that is converted into chemically active species. The total system efficiency .sub.system is the product of all three efficiencies.
(43) The reactor efficiency .sub.reactor is influenced by the electric field strength in the plasma reactor 110, and the impedance matching of the plasma reactor 110. The impedance matching of the plasma reactor 110 determines how much of the pulse from the high voltage source 108 enters the plasma reactor 110. In a perfectly matched system, the impedance of the cable 138 delivering the pulses matches the impedance of the plasma reactor 110, and the entire pulse enters the plasma reactor 110. When there is some amount of mismatch in the impedance, the pulse partially reflects off the plasma reactor 110, which can lead to a loss of energy and high voltage stress on the system. In some implementations of system 100, the cable 138 has an impedance of about 50 ohms, and each of the electrically conductive members 140A, 140B connected to the high voltage source 108 through the cable 138 have an impedance of about 100 ohms. In these implementations, a single high voltage source 108 is used to generate pulses for each pair of electrodes.
(44) The reflectiveness of the system 100 is given by
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where Z.sub.cable is the impedance of the cable 138 and Z.sub.reactor is the impedance of the plasma reactor 110. For a perfectly matched system R=0, and there is no reflection. For a mismatched system however, there is some degree of reflection. The maximum voltage stress V.sub.max of the system 100 is the sum of the incoming pulse voltage and the reflected pulse voltage, and is generally given by V.sub.max=(1+R)V.sub.peak, where V.sub.peak is the applied peak voltage.
(46) The effectiveness of the system 100 at removing NO molecules and NO.sub.x molecules is measured by comparing the initial and final concentrations of NO and NO.sub.x. This is measured as:
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(48) The NO removal efficiency of the system 100 is defined as how efficient the formed plasma removes NO and is measured in mol/kWh. The NO removal efficiency is measured by the following equation:
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(50) NO is the removed concentration of NO (in ppm), V.sub.m is the molar volume (in L/mol, dependent on temperature) and c is the energy density (in J/L). The energy density is given by:
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(52) Here, f.sub.rr is the pulse repetition rate (in Hz), E.sub.plasma is the dissipated energy in the plasma per pulse, and F is the gas flow rate (in L/min).
(53) The overall efficiency of the system 100 is given by the following equation:
System efficiency=Reactor efficiencyNO.sub.rem,eff
(54) The system 100 is operated according to a variety of settings, including engine loading, engine speed, pulse source voltage, pulse source repetition rate, flow through the plasma reactor 110, and electrode type and geometry. The engine speed can be between about 400 rpm and about 1,000 rpm, between about 1,000 rpm and about 1,800 rpm, between about 400 rpm and about 1,800 rpm, about 400 rpm, about 1,000 rpm, or about 1,800 rpm. The pulse source voltage can be about 250 volts, about 300 volts, about 325 volts, about 350 volts, or between about 250 volts and about 350 volts. The pulse source repetition rate can be about 100 Hz, about 500 Hz, about 1000 Hz, about 1,500 Hz, about 2,500 Hz, or generally any range between any two of these values. In some implementations, the average electrical reactor efficiency (e.g., .sub.reactor), can be between about 70% and about 90%, between about 78% and about 86%, between about 80% and about 90%,
(55) While the present invention has been described with reference to one or more particular implementations, those skilled in the art will recognize that many changes may be made thereto without departing from the spirit and scope of the present invention. Each of these implementations and obvious variations thereof is contemplated as falling within the spirit and scope of the invention. It is also contemplated that additional implementations according to aspects of the present invention may combine any number of features from any of the implementations described herein.