SEMICONDUCTOR DEVICE AND METHOD FOR MANUFACTURING SAME
20260090296 ยท 2026-03-26
Inventors
Cpc classification
H10P14/6923
ELECTRICITY
International classification
H01L21/02
ELECTRICITY
H01L21/324
ELECTRICITY
Abstract
A method for manufacturing a semiconductor device includes preparing a structure body including a semiconductor part, a trench being formed in the structure body. The trench extends along a first direction. The method includes forming a doped glass film at an upper surface of the structure body and at a surface of the trench, forming a resist pattern on the structure body and performing lithography, removing the doped glass film at a location other than a location at which the resist pattern remains, and performing annealing treatment of the structure body including the doped glass film that remains.
Claims
1. A method for manufacturing a semiconductor device, the method comprising: preparing a structure body including a semiconductor part, a trench being formed in the structure body, the trench extending along a first direction; forming a doped glass film at an upper surface of the structure body and at a surface of the trench; forming a resist pattern on the structure body and performing lithography; removing the doped glass film at a location other than a location at which the resist pattern remains; and performing annealing treatment of the structure body including the doped glass film that remains.
2. The method according to claim 1, wherein the doped glass film is a BSG film.
3. The method according to claim 1, wherein the annealing treatment includes performing heat treatment of the structure body after forming a protective film on at least a portion of the structure body from which the doped glass film was removed.
4. The method according to claim 3, wherein the protective film is a TEOS film.
5. The method according to claim 3, wherein the protective film is formed also on the doped glass film.
6. The method according to claim 1, further comprising: removing the doped glass film that remains after the annealing treatment.
7. The method according to claim 6, further comprising: forming an oxide film at the surface of the trench after removing the doped glass film.
8. The method according to claim 1, wherein the annealing treatment includes performing heat treatment of the structure body after an oxide film and a polysilicon layer are formed at the upper surface of the structure body and at the surface of the trench.
9. The method according to claim 1, wherein in the lithography, exposure amounts are different between a cell part and a termination part adjacent to the cell part.
10. The method according to claim 9, wherein in the lithography, the exposure amounts are different between a first region of the cell part and a second region of the cell part.
11. A method for manufacturing a semiconductor device, the method comprising: preparing a structure body including a semiconductor part, a trench being formed in the structure body, the trench extending along a first direction; forming an oxide film at an upper surface of the structure body and at a surface of the trench; forming a doped glass film on the oxide film; forming a resist pattern on the structure body and performing lithography; removing the doped glass film at a location other than a location at which the resist pattern remains; and performing annealing treatment of the structure body including the doped glass film that remains.
12. The method according to claim 11, wherein the doped glass film is a BSG film.
13. The method according to claim 11, further comprising: forming a polysilicon layer on the oxide film and the doped glass film.
14. The method according to claim 13, wherein the annealing treatment is performed after forming the polysilicon layer.
15. A semiconductor device, comprising: a first electrode; a semiconductor part located on the first electrode, a plurality of trenches being formed in the semiconductor part along a first direction, the semiconductor part including a first semiconductor layer connected with the first electrode, the first semiconductor layer being of a first conductivity type, a second semiconductor layer located on the first semiconductor layer, the second semiconductor layer being of a second conductivity type, a third semiconductor layer located on the second semiconductor layer, the third semiconductor layer being of the first conductivity type, a first impurity layer that is of the second conductivity type and extends from a periphery of an upper end portion of the trench to a periphery of a lower end portion of the trench for a portion of the plurality of trenches, and a second impurity layer that is of the second conductivity type and is located at a periphery of a lower end portion of the trench for another portion of the plurality of trenches; gate electrodes located inside the trenches; an insulating part located on the semiconductor part and inside the trenches; and a second electrode located on the semiconductor part, the second electrode being connected with the third semiconductor layer.
16. The device according to claim 15, wherein the first impurity layer is located in a termination part, the termination part is adjacent to a cell part, and the second impurity layer is located in the cell part.
17. The device according to claim 15, wherein BSG films are formed between surfaces of the trenches and the gate electrodes formed inside the trenches.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0004]
[0005]
[0006]
[0007]
[0008]
[0009]
[0010]
DETAILED DESCRIPTION
[0011] A method for manufacturing a semiconductor device according to an embodiment, the method includes preparing a structure body including a semiconductor part, a trench being formed in the structure body. The trench extends along a first direction. The method includes forming a doped glass film at an upper surface of the structure body and at a surface of the trench, forming a resist pattern on the structure body and performing lithography, removing the doped glass film at a location other than a location at which the resist pattern remains, and performing annealing treatment of the structure body including the doped glass film that remains.
[0012] Exemplary embodiments will now be described with reference to the drawings. The invention is not limited to the embodiments. The drawings are schematic or conceptual; and the relationships between the thickness and width of portions, the proportional coefficients of sizes among portions, etc., are not necessarily the same as the actual values thereof. In the specification of the application and the drawings, components similar to those described in regard to a drawing thereinabove are marked with like reference numerals, and a detailed description is omitted as appropriate.
[0013] An XYZ orthogonal coordinate system is used in the description of embodiments. Specifically, a direction from a drain electrode 41 toward a source electrode 42 is taken as a Z-direction. Two mutually-orthogonal directions perpendicular to the Z-direction are taken as an X-direction and a Y-direction.
[0014] Terminology in the specification such as, for example, parallel, same, and the like used to specify shapes, geometrical conditions, and their degree are construed to include ranges within which similar functions may be expected without being bound to strict meanings.
[0015] In the following description, the notations of n.sup.+, n.sup., p.sup.+, and p indicate relative levels of the impurity concentrations of the conductivity types. Specifically, a notation marked with + indicates that the impurity concentration is relatively higher than that of a notation not marked with either + or ; and a notation marked with indicates that the impurity concentration is relatively lower than that of a notation without any mark. When both a p-type impurity and an n-type impurity are included in each region, these notations indicate relative levels of the net impurity concentrations after the impurities compensate each other. According to the embodiments below, each embodiment may be implemented by inverting the p-type and the n-type of each semiconductor region.
1. FIRST EMBODIMENT
1.1 Structure of Semiconductor Device 100
[0016] A semiconductor device 100 according to the embodiment will now be described with reference to
[0017]
[0018] The semiconductor part 10 includes, for example, silicon and is located between the drain electrode 41 and the source electrode 42. The semiconductor part 10 includes a first semiconductor layer 10a of a first conductivity type, a second semiconductor layer 10b of a second conductivity type, a third semiconductor layer 10c of the first conductivity type, a fourth semiconductor layer 10d of the second conductivity type, a fifth semiconductor layer (a first impurity layer) 10e of the second conductivity type, and a sixth semiconductor layer (a second impurity layer) 10f of the second conductivity type. Although the first conductivity type is taken to be an n-type and the second conductivity type is taken to be a p-type as an example hereinbelow, the description is not limited thereto.
[0019] Multiple trenches TR that extend along the X-direction are formed in the semiconductor part 10. Although the trench TR is formed in a slender trench shape having a rectangular cross section as an example, the trench TR is not limited to the example. A gate electrode 12 and an insulating part 30 are located inside the trench TR.
[0020] The first semiconductor layer 10a includes, for example, an n.sup.+-type drift layer located at the upper surface of the drain electrode 41, and an n.sup.-type drift layer located at the upper surface of the n.sup.+-type drift layer. The first semiconductor layer 10a extends between the drain electrode 41 and the source electrode 42.
[0021] The second semiconductor layer 10b is, for example, a p-type base layer. The second semiconductor layer 10b is located on the first semiconductor layer 10a.
[0022] The third semiconductor layer 10c is, for example, an n.sup.+-type source layer. The third semiconductor layer 10c is partially provided on the second semiconductor layer 10b. The third semiconductor layer 10c is electrically connected with the source electrode 42.
[0023] The fourth semiconductor layer 10d is, for example, a p.sup.+-type contact layer. The fourth semiconductor layer 10d is partially provided on the second semiconductor layer 10b. The fourth semiconductor layer 10d includes a second-conductivity-type impurity with a higher concentration than the second-conductivity-type impurity of the second semiconductor layer 10b. The source electrode 42 is electrically connected with the second semiconductor layer 10b, the third semiconductor layer 10c, and the fourth semiconductor layer 10d via a source contact 51.
[0024] The fifth semiconductor layer 10e is, for example, a p-type guard ring layer. The fifth semiconductor layer 10e is located at the periphery of the trench TR located in the termination part. The fifth semiconductor layer 10e extends from the periphery of the upper end portion to the periphery of the lower end portion of the trench TR.
[0025] The sixth semiconductor layer 10f is, for example, a p-type deep layer. The sixth semiconductor layer 10f is located at the periphery of the lower end portion of the trench TR located in the cell part. The height (i.e., the Z-direction length; similarly hereinbelow) of the p-type deep layer can be set as appropriate.
[0026] The gate electrode 12 extends in the X-direction inside the trench TR in the cell part. As an example, the gate electrode 12 may include polysilicon in which an impurity is introduced to silicon.
[0027] The insulating part 30 includes silicon oxide (SiO.sub.2) and is located inside the trench TR and on the semiconductor part 10.
1.2 Method for Manufacturing Semiconductor Device 100
[0028] A method for manufacturing the semiconductor device 100 will now be described with reference to
[0029]
[0030]
[0031] According to the method for manufacturing the semiconductor device 100 as shown in
[0032] In step S110 as shown in
[0033] In step S120, a BSG film formation process is performed as shown in
[0034] In step S130 as shown in
[0035] In step S140 as shown in
[0036] In step S150, an annealing process is performed as shown in
[0037] As post processes in step S160, the BSG film 24 and the TEOS film 26 are removed by wet etching; and an oxide film is formed as the insulating part 30 at the upper surface of the structure body 20 and at the surface of the trench TR. Also, the gate electrode 12 is formed by forming a polysilicon layer inside the trench TR. The second semiconductor layer 10b, the third semiconductor layer 10c, and the fourth semiconductor layer 10d are formed by implanting impurities. The drain electrode 41 is provided at the lower surface of the semiconductor part 10; and the source electrode 42 and the source contact 51 are provided at the upper surface of the semiconductor part 10. The semiconductor device 100 is manufactured thereby.
1.3 Summary
[0038] Thus, in the semiconductor device 100 according to the embodiment, the p-layer region can be formed by solid-state diffusion after the trench TR is formed in the structure body 20. Therefore, p-layer regions that have different heights can be formed simultaneously. Also, by forming the p-layer by solid-state diffusion, epitaxial growth and ion implantation can be omitted, and crystal defects due to damage by the ion implantation can be suppressed. In ion implantation, if the width (i.e., the X-direction length or Y-direction) of the opening of the resist pattern is narrow and the ion beam passes through the opening, the ion beam easily strikes the edge of the resist pattern; the beam is undesirably scattered thereby, which causes the ions to lose energy before reaching the silicon wafer; and as a result, discrepancies occur in which the implantation depth is shallow. Therefore, for ion implantation, it is necessary to ensure a certain width of the resist pattern, whereas according to the embodiment, by using solid-state diffusion, the width of the trench TR formed by trench RIE can be narrow, and as a result, the pattern width of the p-layer formed by diffusing from the trench can be narrow. Concentration of the electric field on the oxide film at the bottom portion of the trench TR is relaxed by the p-layer formed at the periphery of the bottom portion of the trench TR. Also, a speedup effect, specifically, an increased rate of oxidation (enhanced oxidation) is obtained by forming the p-layer at the periphery of the bottom portion of the trench TR; and breakdown of the oxide film is suppressed.
1.4 Modification 1
[0039] The semiconductor device 100 according to the embodiment will now be described with reference to
[0040]
[0041] The lithography process of step S130 according to the modification 1 differs from that of the embodiments above. The modification 1 will now be described with focus on the differences.
[0042] In the lithography process of step S130 as shown in
[0043] In the etching process of step S140 as shown in
[0044] In the annealing process of step S150 as shown in
1.5 Modification 2
[0045] The semiconductor device 100 according to the embodiment will now be described with reference to
[0046]
[0047] The lithography process of step S130 according to the modification 2 differs from those of the embodiments and the modification 1 described above. The modification 2 will now be described with focus on the differences.
[0048] In the lithography process of step S130 as shown in
[0049] In the etching process of step S140 as shown in
[0050] In the annealing process of step S150 as shown in
2. SECOND EMBODIMENT
[0051] The semiconductor device 100 according to the embodiment will now be described with reference to
[0052]
[0053]
[0054] As shown in
[0055] In step S220, before forming the BSG film 24, an oxide film 28 is formed at the upper surface of the structure body 20; and the BSG film 24 is formed at the surface of the oxide film 28. Subsequently, the lithography process (S230) and the etching process (S240) are performed. In step S250 as shown in
[0056] In step S260, an annealing process is performed as shown in
[0057] Subsequently, the second semiconductor layer 10b, the third semiconductor layer 10c, and the fourth semiconductor layer 10d are formed by implanting impurities. Furthermore, the drain electrode 41 is provided at the lower surface of the semiconductor part 10; and the source electrode 42 and the source contact 51 are provided as the second electrode at the upper surface of the semiconductor part 10. As a result, the semiconductor device 100 according to the second embodiment is manufactured.
[0058] Thus, in the semiconductor device 100 according to the second embodiment, the BSG film 24 is formed between the trench TR and the gate electrode 12 formed inside the trench TR because the semiconductor device 100 is manufactured using the processes described above.
3. OTHER EMBODIMENTS
[0059] While embodiments of the disclosure are described above, applications of the technical idea of the disclosure are not limited to the examples described above. For example, although the BSG film 24 is formed in step S120 according to the embodiments above, the configuration is not limited to the example. In other words, it is sufficient for a material that can realize solid-state diffusion in the subsequent annealing process (S150) to be used; for example, another (insulating) film that includes boron may be used.
[0060] Although the TEOS film 26 is formed as a protective film in the structure body 20 before performing annealing treatment according to the embodiments above, the configuration is not limited to the example.
[0061] Although the semiconductor device 100 is a MOSFET according to the embodiments above, the semiconductor device 100 may be another semiconductor device. For example, an IGBT (Insulated Gate Bipolar Transistor) or a diode such as a FRD (Fast Recovery Diode), etc., may be used. For example, an IEGT and a FRD may be provided together. Thus, the technical idea of the disclosure is applicable to diverse types of semiconductor devices.
[0062] While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
[0063] Embodiments include the following aspects.
Note 1
[0064] A method for manufacturing a semiconductor device, the method comprising: [0065] preparing a structure body including a semiconductor part, a trench being formed in the structure body, the trench extending along a first direction; [0066] forming a doped glass film at an upper surface of the structure body and at a surface of the trench; [0067] forming a resist pattern on the structure body and performing lithography; [0068] removing the doped glass film at a location other than a location at which the resist pattern remains; and [0069] performing annealing treatment of the structure body including the doped glass film that remains.
Note 2
[0070] The method according to note 1, wherein [0071] the doped glass film is a BSG film.
Note 3
[0072] The method according to note 1, wherein [0073] the annealing treatment includes performing heat treatment of the structure body after forming a protective film on at least a portion of the structure body from which the doped glass film was removed.
Note 4
[0074] The method according to note 3, wherein [0075] the protective film is a TEOS film.
Note 5
[0076] The method according to note 3, wherein [0077] the protective film is formed also on the doped glass film.
Note 6
[0078] The method according to any one of notes 1-5, further comprising: [0079] removing the doped glass film that remains after the annealing treatment.
Note 7
[0080] The method according to note 6, further comprising: [0081] forming an oxide film at the surface of the trench after removing the doped glass film.
Note 8
[0082] The method according to any one of notes 1-7, wherein [0083] the annealing treatment includes performing heat treatment of the structure body after an oxide film and a polysilicon layer are formed at the upper surface of the structure body and at the surface of the trench.
Note 9
[0084] The method according to any one of notes 1-8, wherein [0085] in the lithography, exposure amounts are different between a cell part and a termination part adjacent to the cell part.
Note 10
[0086] The method according to note 9, wherein [0087] in the lithography, the exposure amounts are different between a first region of the cell part and a second region of the cell part.
Note 11
[0088] A method for manufacturing a semiconductor device, the method comprising: [0089] preparing a structure body including a semiconductor part, a trench being formed in the structure body, the trench extending along a first direction; [0090] forming an oxide film at an upper surface of the structure body and at a surface of the trench; [0091] forming a doped glass film on the oxide film; [0092] forming a resist pattern on the structure body and performing lithography; [0093] removing the doped glass film at a location other than a location at which the resist pattern remains; and [0094] performing annealing treatment of the structure body including the doped glass film that remains.
Note 12
[0095] The method according to note 11, wherein [0096] the doped glass film is a BSG film.
Note 13
[0097] The method according to note 11 or 12, further comprising: [0098] forming a polysilicon layer on the oxide film and the doped glass film.
Note 14
[0099] The method according to note 13, wherein [0100] the annealing treatment is performed after forming the polysilicon layer.
Note 15
[0101] A semiconductor device, comprising: [0102] a first electrode; [0103] a semiconductor part located on the first electrode, a plurality of trenches being formed in the semiconductor part along a first direction, the semiconductor part including [0104] a first semiconductor layer connected with the first electrode, the first semiconductor layer being of a first conductivity type, [0105] a second semiconductor layer located on the first semiconductor layer, the second semiconductor layer being of a second conductivity type, [0106] a third semiconductor layer located on the second semiconductor layer, the third semiconductor layer being of the first conductivity type, [0107] a first impurity layer that is of the second conductivity type and extends from a periphery of an upper end portion of the trench to a periphery of a lower end portion of the trench for a portion of the plurality of trenches, and [0108] a second impurity layer that is of the second conductivity type and is located at a periphery of a lower end portion of the trench for another portion of the plurality of trenches; [0109] gate electrodes located inside the trenches; [0110] an insulating part located on the semiconductor part and inside the trenches; and [0111] a second electrode located on the semiconductor part, the second electrode being connected with the third semiconductor layer.
Note 16
[0112] The device according to note 15, wherein [0113] the first impurity layer is located in a termination part, [0114] the termination part is adjacent to a cell part, and [0115] the second impurity layer is located in the cell part.
Note 17
[0116] The device according to note 15 or 16, wherein [0117] BSG films are formed between surfaces of the trenches and the gate electrodes formed inside the trenches.