A monitoring system includes an image sensor positioned about a rig, the image sensor directed at a drill string component positioned on the rig, and an onsite gateway communicably coupled to the image sensor and disposed proximate to the rig. The onsite gateway includes one or more processors, and a non-transitory computer-readable storage medium coupled to the one or more processors and storing programming instructions for execution by the one or more processors. The programming instructions instruct the one or more processors to receive an image stream of the drill string component from the image sensor, identify an operating parameter of the drill string component, generate an operating condition of the drill string component, determine that the generated operating condition meets a failure threshold of the drill string component, and send an instruction to drive a controllable device.

A powered actuating assembly configured for mounting on a tubular valve body. The actuating assembly includes: (a) an actuator unit configured to impart torque to the valve stem; (b) an actuator mounting plate with a first surface supporting the actuator unit and a second surface configured to engage and resist movement relative to the valve body; and (c) securing links configured to extend around a valve body surface opposite the mounting plate and secure the mounting plate to the valve body.

A system and method for installing a tubular in a wellbore, of which the method includes coupling a fluid connector tool to a lifting assembly, coupling a casing fill-up and circulation seal assembly to the fluid connector tool, and coupling two segments of casing together to form a casing string. At least one of the segments of casing is fluidically coupled to the casing fill-up and circulation seal assembly. The method also includes running the casing string into a wellbore, pumping a first fluid from the lifting assembly, through the fluid connector tool and the casing fill-up and circulation seal assembly, and into the casing string as the casing string is run into the wellbore, de-coupling the casing fill-up and circulation seal assembly from the fluid connector tool, and coupling a drill-pipe seal assembly to the fluid connector tool.

A drilling system used with drilling fluid for drilling a wellbore has at least one choke in adjustable communication with flow from the wellbore. A programmable control device determines a flow coefficient value of the choke from a measured position value and a stored characteristic of the choke. The device then calculates a first value of the flow of the drilling fluid from the wellbore through the choke based on the flow coefficient value and a pressure differential measured across the choke. The device adjusts operation of the drilling system at least partially based on the calculated flow value. To adjust operation, the device can set the choke (or another choke) to a set flow value relative to the calculated first flow value. Density of the flow can also be determined so the device can adjust operation based on mass flow rate.

The present disclosure provides systems and methods for expanded mud pulse telemetry. Certain methods provided include measuring pressure proximate at least one of first and second pressure control modules along a drilling apparatus and telemetering the measured pressure to a surface controller. A command is transmitted from the surface controller to at least one of the first and second pressure control modules or one of first and second controllable flow restrictors via mud pulse telemetry while mud is not being pumped through a main standpipe.

A circulation unit and an arrangement are arranged to continuously circulate drilling fluid during drilling. A housing is provided with a center bore arranged to accommodate a portion of a pipe. The center bore includes upper and lower sealing elements. The sealing elements are provided with center openings which, by the expansion of said sealing elements, are closable or fit tightly against the pipe by the abutment of an inner sealing surface against the pipe. Each of the sealing elements is connected in a fluid-tight manner to a packing pipe which is located in the housing and which is rotatable around the center axis of the center bore. The packing pipe is surrounded by a packing assembly fitting tightly between the periphery of the packing pipe and the housing.

A vertical hydraulic tank includes an upper cylindrical section and a lower conical section, with an outlet in the lower conical section. A lower multi-path manifold is attached to the outlet, the manifold including a vertical conduit in fluid communication with the outlet and a plurality of horizontal conduits in fluid communication with the vertical conduit. An upper multi-path manifold can also be attached to the tank with a plurality of upper horizontal conduits and a vertical conduit in fluid communication with the upper cylindrical section of the tank. Valves may be provided along the vertical conduit and the horizontal conduits to regulate flow of material through the conduits. A pump may be connected to either the upper manifold or the lower manifold, or both by way of a pump conduit. Multiple tanks can be connected together by way of tubing between the manifolds of each tank.

A valve assembly for drilling systems comprising a bidirectional valve (1) cooperating with a hydraulic clamping device (2) and being applied to a drilling machine for supplying a drilling fluid in two discrete directions, the valve assembly comprising a valve outer body adapted to be arranged between drilling rods while allowing said rod to be exchanged while keeping the mud continuously circulating.

A method comprises controlling an operating pressure of a fluid from a borehole. The fluid comprises solids and entrained gas. The method further comprises removing at least a portion of the entrained gas from the fluid at an upstream location. The method further comprises removing residual entrained gas from the fluid at a downstream location. The method further comprises separating at least a portion of the solids from the fluid. The method further comprises circulating the separated fluid back to the borehole. Separating of solids occurs after the removing of entrained gases from the fluid at the downstream location.

An RCD includes a housing, a seal assembly package, and a seal tube assembly. The seal tube assembly includes a seal tube, a seal, a first bearing, and a second bearing. The seal is coupled between the first and second bearings. The first bearing includes a flow path between the interior of the seal tube and the annular space between the seal and the seal tube. The SAP includes an SAP outer body positioned within the housing and fluidly sealed thereto. The RCD may include a running tool coupled to the SAP having one or more grippers for engaging a tool string passing through the RCD.