A semiconductor device according to the present embodiment comprises a semiconductor chip comprising a first face and a second face on an opposite side to the first face, and comprising a first electrode in the first face. A first metallic member comprises a first opposed face facing the first electrode and being larger in a profile than the first electrode, the first metallic member comprising a first protruded portion protruded from the first opposed face toward the first electrode and electrically connected to the first electrode. An insulating member coats the semiconductor chip and the first metallic member.

A power semiconductor device includes first and second disc-shaped electrodes and a wafer sandwiched between the electrodes. An outer insulating ring is attached to the first and second electrodes and surrounds the wafer. An inner insulating ring is located inside of the outer insulating ring and surrounds the wafer and a ring-shaped first flange portion laterally surrounds a main portion of the first electrode. An O-ring radially surrounds the main portion of the first electrode and is sandwiched in a vertical direction between the inner insulating ring and the first flange portion. In a relaxed state the O-ring has a cross-section that is elongated in the vertical direction such that, in the relaxed state, a height of the O-ring in the vertical direction is greater than a width of the O-ring in a radial direction that is parallel to the first contact face.

A power semiconductor device includes first and second disc-shaped electrodes and a wafer sandwiched between the electrodes. An outer insulating ring is attached to the first and second electrodes and surrounds the wafer. An inner insulating ring is located inside of the outer insulating ring and surrounds the wafer and a ring-shaped first flange portion laterally surrounds a main portion of the first electrode. An O-ring radially surrounds the main portion of the first electrode and is sandwiched in a vertical direction between the inner insulating ring and the first flange portion. In a relaxed state the O-ring has a cross-section that is elongated in the vertical direction such that, in the relaxed state, a height of the O-ring in the vertical direction is greater than a width of the O-ring in a radial direction that is parallel to the first contact face.

A semiconductor device has a substrate and a first semiconductor die disposed over the substrate. A first metal frame is disposed over the substrate around the first semiconductor die. A first metal lid is disposed over the first metal frame. A flap of the first metal lid includes an elastic characteristic to latch onto the first metal frame. An edge of the flap can have a castellated edge. A recess in the first metal frame and a protrusion on the first metal lid can be used to latch the first metal lid onto the first metal frame. A second metal frame and second metal lid can be disposed over an opposite surface of the substrate from the first metal frame.

A semiconductor device has a substrate and a first semiconductor die disposed over the substrate. A first metal frame is disposed over the substrate around the first semiconductor die. A first metal lid is disposed over the first metal frame. A flap of the first metal lid includes an elastic characteristic to latch onto the first metal frame. An edge of the flap can have a castellated edge. A recess in the first metal frame and a protrusion on the first metal lid can be used to latch the first metal lid onto the first metal frame. A second metal frame and second metal lid can be disposed over an opposite surface of the substrate from the first metal frame.

A method of forming a semiconductor device includes providing a power electronics carrier including a structured metallization layer disposed on an electrically insulating substrate, mounting one or more semiconductor dies on a portion of the structured metallization layer, forming an encapsulant body of electrically insulating material that covers the power electronics carrier and encapsulates the one or more semiconductor dies, securing a press-fit connector to the power electronics carrier with a base portion of the press-fit connector being disposed within an opening in the encapsulant body and with an interfacing end of the press-fit connector being electrically accessible from outside the encapsulant body.

Since the solder 106 temporarily remaining in the first region 301 is in a state of being high in curvature, it is in point contact with the semiconductor element 105 at the vertex of the solder 106. Thereafter, the solder 106 is gradually wetted and spread from the center part to the peripheral part and from the first region 301 to the second region 302 while the semiconductor element 105 is pressed against the solder 106. At this time, since the solder 106 wets and spreads while discharging air, generation of voids can be suppressed.

Since the solder 106 temporarily remaining in the first region 301 is in a state of being high in curvature, it is in point contact with the semiconductor element 105 at the vertex of the solder 106. Thereafter, the solder 106 is gradually wetted and spread from the center part to the peripheral part and from the first region 301 to the second region 302 while the semiconductor element 105 is pressed against the solder 106. At this time, since the solder 106 wets and spreads while discharging air, generation of voids can be suppressed.

An integrated semiconductor power transistor package includes a half-bridge electrical circuit with a negative voltage outer terminal of a high-side switch connected in series with a positive voltage outer terminal of a low-side switch, a first and a second substrate, and vertical spacers. The high and the low side switches include semiconductor power transistor dies connected electrically parallel. The first substrate has a cladding layer sinter bonded to one of the semiconductor power transistor dies to define the low-side power switch. The second substrate has a first cladding layer sinter bonded to one of the semiconductor power transistor dies to define the high-side power switch, and a second cladding layer. Vertical spacers sinter bond the semiconductor power transistor die on the first substrate to the second cladding layer. Vertical spacers also sinter bond the semiconductor power transistor die on the second substrate to the cladding layer.

An integrated semiconductor power transistor package includes a half-bridge electrical circuit with a negative voltage outer terminal of a high-side switch connected in series with a positive voltage outer terminal of a low-side switch, a first and a second substrate, and vertical spacers. The high and the low side switches include semiconductor power transistor dies connected electrically parallel. The first substrate has a cladding layer sinter bonded to one of the semiconductor power transistor dies to define the low-side power switch. The second substrate has a first cladding layer sinter bonded to one of the semiconductor power transistor dies to define the high-side power switch, and a second cladding layer. Vertical spacers sinter bond the semiconductor power transistor die on the first substrate to the second cladding layer. Vertical spacers also sinter bond the semiconductor power transistor die on the second substrate to the cladding layer.