B01D53/9459

Exhaust gas purification catalyst

The present disclosure provides the exhaust gas purification catalyst with the improved purification performance under the high Ga condition and the transient state in which an A/F repeats rich and lean phases. The present disclosure relates to an exhaust gas purification catalyst comprising a catalyst coating layer on a substrate, the catalyst coating layer containing a noble metal, a composite oxide containing cerium oxide and zirconium oxide, and a composite oxide containing aluminum oxide, wherein in the catalyst coating layer: an average thickness of the coating layer is in a range from 20 μm to 100 μm; a porosity measured by a weight-in-water method is in a range from 50% by volume to 80% by volume; and high-aspect-ratio pores having an aspect ratio of 5 or more account for 0.5% by volume to 50% by volume of a whole volume of voids, the high-aspect-ratio pore having an equivalent circle diameter in a range from 2 μm to 50 μm in a cross-sectional image of a catalyst coating layer cross section perpendicular to an exhaust gas flow direction of the substrate and having an average aspect ratio in a range from 10 to 50, and wherein the noble metal is supported on peripheries of the voids, the composite oxide containing the cerium oxide and the zirconium oxide, and the composite oxide containing the aluminum oxide.

INHIBITION-FREE LOW-TEMPERATURE ENGINE EXHAUST OXIDATION CATALYST

The present disclosure provides a method for preparing a supported metal alloy catalyst for low temperature engine exhaust oxidation without CO or NO inhibition. The catalyst includes bimetallic PdCu alloy deposited on a SiO.sub.2 support using the strong electrostatic adsorption method. The PdCu catalyst may be combined with a traditional PGM-based automotive oxidation catalyst in a series or dual-bed configuration. The first stage of the dual-bed system includes the PdCu catalyst, with the primary role of oxidizing CO at low temperature; the PGM-based catalyst in the second stage then oxidizes NO and hydrocarbons in the absence of any CO-inhibition effects.

NOx ADSORBER CATALYST

A NO.sub.x adsorber catalyst and its use in an emission treatment system for internal combustion engines, is disclosed. The NO.sub.x adsorber catalyst comprises a first layer consisting essentially of a support material, one or more platinum group metals disposed on the support material, and a NO.sub.x storage material.

EMISSION CONTROL DEVICE
20170350289 · 2017-12-07 ·

An apparatus for reducing toxic gases from exhaust of a vehicle comprises a shell disposed in line with an exhaust path of a vehicle and an electrode that passes through the shell. Further, the apparatus comprises a power control system programmed to supply at least 120 kV to the electrode at a predefined pulse rate, which creates an arc of electricity forms between the electrode and a first screen. A substrate coated with an oxidizer is disposed within the shell downstream from the first screen. Further, a second screen is disposed within the shell downstream from the substrate such that the substrate is disposed between the first screen and the second screen.

CATALYST TRAP
20170304811 · 2017-10-26 ·

A catalytic converter includes a hydrocarbon catalyst trap including BEA zeolite configured to adsorb iso-octane at ambient temperatures and desorb iso-octane at temperatures between 150° C. and 170° C., and active metal supercage impregnated USY zeolite configured to adsorb and coke iso-octane at temperatures greater than 150° C.

Exhaust gas treatment system and method with four-way catalyzed filter element
11668221 · 2023-06-06 · ·

An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine, a first treatment element positioned within the exhaust gas pathway, a first injector configured to introduce a first reductant into the exhaust gas pathway upstream of the first treatment element, a second injector configured to introduce a second reductant into the exhaust gas pathway downstream of the first treatment element, a second treatment element positioned within the exhaust gas pathway downstream of the second injector, the second treatment element including a SCR element, and a controller configured to periodically initiate a desulfuring regeneration cycle by increasing a concentration of hydrocarbons in the exhaust gas and increasing the flow of the first reductant through the first injector to oxidize sulfur contamination in the first treatment element at temperatures between 400 and 500 degrees Celsius.

CATALYST AND METHOD FOR PREPARING CATALYST

A catalyst includes LTA zeolite including copper ions, wherein a Si/Al ratio of the LTA zeolite is 2 to 50. The catalyst is coated on a honeycomb carrier or a filter. The catalyst removes NOx from a reaction gas at 100° C. or above. The catalyst has an NOx conversion rate of 80% at 450° C. or above.

METHOD FOR PREPARING ZEOLITE CATALYST

A method for manufacturing a zeolite catalyst includes: manufacturing a first Linde Type A (LTA) zeolite using an LTA seed; manufacturing a second LTA zeolite including ions by substituting ions to the first LTA zeolite; and manufacturing a copper LTA zeolite by performing copper ion exchange on the second LTA zeolite.

EXHAUST GAS TREATMENT SYSTEM AND METHOD WITH FOUR-WAY CATALYZED FILTER ELEMENT
20220034247 · 2022-02-03 ·

An exhaust gas treatment system for an internal combustion engine includes an exhaust gas pathway configured to receive exhaust gas from the internal combustion engine, a first treatment element positioned within the exhaust gas pathway, a first injector configured to introduce a first reductant into the exhaust gas pathway upstream of the first treatment element, a second injector configured to introduce a second reductant into the exhaust gas pathway downstream of the first treatment element, a second treatment element positioned within the exhaust gas pathway downstream of the second injector, the second treatment element including a SCR element, and a controller configured to periodically initiate a desulfuring regeneration cycle by increasing a concentration of hydrocarbons in the exhaust gas and increasing the flow of the first reductant through the first injector to oxidize sulfur contamination in the first treatment element at temperatures between 400 and 500 degrees Celsius.

Control techniques of exhaust purification system and exhaust purification system
09759111 · 2017-09-12 · ·

To provide an exhaust purifying system and a method for controlling the exhaust purifying system that avoid occurrence of clogging, breakage, or the like of a reducing agent injection valve caused by the solidification of a reducing agent and prevent reduction in the efficiency of reducing agent recovery processing and exhaust gas purification. An exhaust purifying system and a method for controlling the exhaust purifying system according to an aspect of the present invention is configured to detect the injection valve temperature of the reducing agent injection valve according to detection of turn-off of an ignition switch for stopping the internal combustion engine or detection of an injection stop of the reducing agent injection valve, whichever is earlier, calculate the waiting time until reducing agent recovery processing starts based on the injection valve temperature, and permits the reducing agent recovery processing under condition of the detection of turn-off of the ignition switch and an elapse of the waiting time.