The present invention provides improved throughput in cotton baling machines by utilizing an electronically actuated apparatus for reliably, efficiently and precisely moving a chute frame into and out of position adjacent to a compressed cotton bale. Embodiments of the invention may include an electronic actuator that may be operated using a programmable logic control (PLC), and a control shaft having at least three distinct stops corresponding to raised, lowered and intermediate positions of the chute frame. Embodiments of the invention may be used to replace existing pneumatic apparatus, and may include an adapter for installing an electronic actuator to the mounts of the replaced pneumatic piston.

One or more techniques and/or systems are disclosed for an independent needle drive system for an agricultural baler. Typical balers utilize a knotter drive shaft to operate both the knotter drive and needle drive. In this innovation, the knotter drive shaft and needle drive are independently operated to provide additional uses for the rotation of the knotter drive shaft. An independent needle drive crank arm free-floats on a smooth portion of the knotter drive shaft, and a knotter clutch is engaged separately on a splined portion. Rotation of a clutch bowl engages the knotter clutch and knotter shaft independently from the needle crank arm. In this way, the needle drive and knotter drive can operate independently from each other.

A wrapping assembly includes: a material roll that holds a roll of wrapping material; a duckbill assembly including a duckbill carrying a duckbill roll that draws material from a roll of wrapping material held by the material roll, the duckbill being movable between a first position and a second position; a duckbill actuator coupled to the duckbill that moves the duckbill between the first position and the second position; a variable brake associated with the material roll that applies a variable braking force to the material roll; and a controller operatively coupled to the duckbill actuator and the brake. The controller determines that a load on the duckbill actuator exceeds a threshold value and outputs a brake reduction signal to the brake so the brake reduces applied braking force to the material roll when the load on the duckbill actuator exceeds the threshold value.

A twine tension relief assembly for a baler including a tension detection apparatus for detecting the tension in a line of twine, a biased cutting element displaceable between a first retained position and a second released position and an actuator adapted to cause the biased cutting element to move from the first retained position to the second released position in response to a signal issued by the tension detection apparatus. The practical application includes when the tension in a strand of twine exceeds a predetermined threshold, the tension detection apparatus causes movement of the biased cutting element so that a strand of twine passing though the twine tension relief assembly is severed and damage to the knotter mechanism and its component parts is avoided.

A knotter drive apparatus for a baler includes a knotter gear drive shaft having a drive shaft axis and a shaft outside diameter. A plurality of knotter assemblies are mounted on the knotter gear drive shaft. Each assembly includes a first knotter gear sector including a first sector hub portion and a first sector radial portion. The first sector hub portion includes a central passage at least partly defined in the first sector hub portion for receiving the knotter gear drive shaft. The first sector radial portion extends radially outward from the first sector hub portion relative to the drive shaft axis, and has defined thereon a plurality of intermittent gear tooth segments. The first sector hub portion has a circumferential gap defined therein greater than the shaft outside diameter such that the first knotter gear sector is removable radially, relative to the drive shaft axis, from the knotter gear drive shaft.

A twine knotter has a knotter frame (2). An intermediate shaft (3) is rotatably supported on the knotter frame (2) around a longitudinal axis L. A shaft input (4) connects the intermediate shaft (3) to an output element (61) of a knotter drive shaft (54). At least one knotter hook shaft (9, 10) is rotatably supported around a knotter hook axis (K1, K2) on the knotter frame (2). The at least one knotter hook shaft (9, 10) is drive-wise connected to the intermediate shaft (3). The at least one knotter hook shaft carries a knotter hook (11, 12) to form a knot. The twine knotter (1) is formed as an independent assembly. The twine knotter (1) is drive-wise detachably connectable, via the shaft input (4) of the intermediate shaft (3), to the knotter drive shaft (54).

A baler including a needle yoke driven via a needle coupling device including a connection member pivotally mounted around a fixed pivot axis for swinging around the fixed pivot axis. The swinging corresponds to movement of the needle yoke. The connection member is cooperative with the needle yoke by (i) a shearbolt adapted to transfer a force from the connection member to the needle yoke during a forward movement and (ii) by a protrusion, formed at one of the connection member and the needle yoke, to abut against the other one of the connection member and the needle yoke during a backward movement of the needle yoke.

A twine tensioner arrangement for a baler including a pair of rollers, each of the rollers being rotatable about a shaft and having circumferential lobes, at least one of the shafts being mounted on a displaceable armature, displacement measurement apparatus to measure the displacement of the displaceable armature and a signalling apparatus to generate a signal if the displacement of the displaceable armature exceeds a predetermined value. This enables monitoring of the tension in a strand of twine entering the twine tensioner arrangement and when the tension exceeds a predetermined value, allows action to be taken to avoid a mistie or damage to the baler components.

A knotter system has a billhook; a twine receiver; a twine delivering system for delivering twines across the billhook to the twine receiver; a swing arm having a lower end portion with a knife blade, moveable below the billhook, a first drive to make the billhook perform at least a first and a second full rotation to move the swing arm two times from a backward to a forward position and back to form respectively a first and second consecutive knot; wherein the twine receiver comprises a rotatable twine disc and a twine holder adapted to clamp twines against the twine disc; wherein said twine disc is provided with at least a first and a second notch for receiving the twines, and a protruding ridge located after the second notch, such that the twine holder is pushed by the ridge during and/or after the formation of the second knot.

A clutch system for use with an agricultural baler to create a single hay bale that is easily separable into two or more smaller, lighter bales that remain tied after separation is provided herein. The clutch system controls the center knotter of a three-tie baler to be activated every other time the other two knotters are activated to tie two 2′×2′ bales into a single 2′×4′ bale. The two 2′×2′ bales are individually tied so that if a user separates the 2′×′4 bale, the smaller bales remain intact.