A liquid cooling jacket is produced by forming a first butted portion where a step side face of a peripheral wall portion and an outer peripheral side face of a sealing body butt each other and a third butted portion where a step side face of a support pillar portion and a hole wall of the hole portion of the sealing body portion butt each other with a gap, and friction-stirring by inserting a tip side pin and a base side pin of a primary joining rotary tool that is rotating into the sealing body and moving the primary joining rotary tool along the third butted portion with an outer circumferential face of the tip side pin being kept off the step side face while having a second aluminum alloy of the sealing body flow into the gap.

The present invention provides a simple, cost effective and hassle-free method and apparatus for modifying the surface grain structure of the material, thereby providing a material with multi-modal grain structure having high strength and good formability. The present invention uses a single step processing technique known as submerged static friction stir processing for modifying the surface grain structure of the material, thereby generating a multi-modal grain structure. In the present invention since the working material is completely immersed in the coolant, this maintains the working temperature of the system. Further the present invention does not involve long processing steps and do not need any specialized equipments.

In an embodiment, a method of forming a cooling plate, comprises laser welding a plurality of weld lines to physically connect a first substrate and a second substrate wherein the plurality of weld lines forms an inflatable track; and inflating the inflatable track with an inflation fluid to form a cooling channel in the cooling plate. In another embodiment, the cooling plate can comprise a first substrate and a second substrate and a plurality of weld lines can form a fluid tight seal for a cooling channel located therebetween.

A system includes a tool configured to be positioned proximate to respective welding surface of separate components. The tool includes a tool head and an actuator configured to drive rotation of the tool head. The tool also includes a controller having a memory operatively coupled to a processor. The processor is configured to provide a command signal to the actuator to apply a pulsed torque to drive rotation of the tool head to facilitate joining the respective welding surfaces of the separate components to one another.

The present invention discloses an electromagnetic pulse-aided friction stir lock welding processing device and method, which comprises an upper die body and a lower die body. The upper end of the lower die body is provided with a frustum-shaped settling tank. The lower end of the upper die body is provided with a tip inserted into the settling tank, an outer wall of the tip is fitted with an inner wall of the settling tank, a gap for placing parts to be processed is arranged between the upper die body and the lower die body.

A friction stir welding method for welding steel sheets together includes a heating device disposed ahead of a rotating tool in an advancing direction that preheats an unwelded portion before the welding thereof by the rotating tool and at the time of preheating, the surface temperature distribution in a direction perpendicular to the advancing direction in a position at which the welding by the rotating tool is initiated is set such that given that T.sub.Ac1 is the Ac.sub.1 point of a steel sheet, the maximum temperature (T.sub.U) thereof is 0.6×T.sub.Ac1<T.sub.U<1.8×T.sub.Ac1, and given that L is the width of the heating region exceeding a temperature (T.sub.L)=0.6×T.sub.Ac1, 0.3×d≦L≦2.0×d is satisfied with a diameter (d) of the shoulder.

The invention relates to a method and to a device for welding together two joining partners by means of friction stir welding, which prevents the joining partners being contaminated by welding residue. The method comprises the following features: a welding head that can be integrated into any machine, said welding head being in the form of a spindle drive driven by a drive unit, comprising a mounting flange for securing the device assisting the welding process, and a clamping system for receiving a frustoconical-shaped tool having a welding and smoothing shoe for guiding a welding pin (11), a device (17) integrated into the welding and smoothing shoe for grinding the waste produced during the welding process, the waste produced during welding is then removed by means of one inlet channels for fluid arranged in the upper and/or lower area of the frustoconical-shaped tool for the fluid (20, 18) and a suction channel (19).

A process of pre-heating treatment is performed such that steel sheets or plates as working materials are heated by a heating unit provided ahead of a rotational tool moving in a welding direction to precisely control the surface temperature, area, position and the like of a heating region in the process of pre-heating treatment when performing friction stir welding on structural steel.

An object is to provide a friction stir welding method and apparatus that provide sufficient strength and good welding workability by advantageously eliminating plastic flow deficiency generated as a result of insufficient heating of workpieces. In friction stir welding for steel sheets (3,3) as workpieces, a pair of facing rotary tools (1,15) are inserted into a non-welded part from both one surface side and the other surface side of the steel sheets (3,3), the rotary tools move in a welding direction while rotating, and in addition, a preheating process for heating steel sheets (3,3) is performed by heating means (5) provided in front of the rotary tools (1,15). The configuration of the pair of facing rotary tools (1,15) and the surface temperature, area, position, and so forth of a heated region in the preheating process are strictly controlled.

A friction stir welding (FSW) tool includes a head, a tool holder and a body between the head and the tool holder and attached to the head and the tool holder. The body may include a plurality of cooling fins. An interior of the body may include a pressure sensor, a temperature sensor, a torque sensor, and a communication node in electronic communication with the pressure sensor, the temperature sensor, and the torque sensor. The communication node may be in Bluetooth communication with a computing device.