A thermal displacement compensation apparatus includes a temperature measuring unit, a thermal displacement estimating unit, a thermal displacement compensation unit, a displacement measuring unit, a data recording unit, a thermal displacement compensation learning unit, and a displacement measurement timing diagnostic unit. The displacement measuring unit measures a displacement of a machine tool after compensating an axis command value. The thermal displacement compensation learning unit determines a thermal displacement estimation formula based on temperature information and the displacement recorded in the data recording unit. The displacement measurement timing diagnostic unit compares the temperature information at a past displacement measurement recorded in the data recording unit with current temperature information obtained from the temperature measuring unit, and determines whether to measure the displacement by the displacement measuring unit or not at a predetermined diagnosis timing.

There may be provided a machining monitor that may include (i) a sensing unit that comprises a thermal sensor, (ii) a processor, (iii) a communication unit, and (iv) a housing. The thermal sensor is configured to (a) thermally sense a sensed region related to the machining during a machining, and while being rotated by a mechanical coupling to a rotation of a cutting tool, and (b) generate thermal detection signals. The processor is configured to determine a temperature parameter related of the sensed region based on the thermal detection signals.

A machine tool includes a headstock that holds a workpiece, a tool post that is movable in a first axis direction parallel to a workpiece rotation axis and in a second axis direction orthogonal to the first axis and holds a tool, an in-machine robot, an opening for communicating the inside and the outside of a working chamber, and a door that opens and closes the opening. The robot includes a root joint fixed in the working chamber and a link unit positioned on a distal end side of the root joint. The root joint is a linear-motion joint extendable in a direction orthogonal to the workpiece rotation axis, and is a linear-motion joint extendable between the length for causing the entire link unit to be positioned inside the working chamber and the length for causing the entire link unit to be positioned outside the working chamber.

The invention relates to a machining tool for machining a workpiece, including a main spindle with a driven shank, a tool holder which can be clamped in the shank, a cutting tool which is arranged on the tool holder, a distance sensor for determining a distance of the shank of the main spindle in relation to a reference point, and a control unit which is configured to perform compensation of the tool path during machining of the workpiece based on an elongation and displacement of the shank and an elongation of the tool holder holding the cutting tool, wherein the elongation and displacement of the shank is determined based on the distance determined using the distance sensor, and wherein the elongation of the tool holder holding the cutting tool is determined based on a rotational speed of the shank.

A cutting tool for turning includes a cutting insert having a cutting edge, a holder for holding the cutting insert, a wireless communication unit for transmitting information based on a measurement result of a sensor attached to the cutting tool, an acceleration sensor installed in the holder, and a control unit for performing first control for controlling activation of the wireless communication unit based on the measurement result of the acceleration sensor.

A system and method for monitoring and predicting wear of a cutting tool used for machining a workpiece is disclosed. The system includes a cutting tool having a shank and a cutting head. The system also includes a split, modular and wireless wear detection system including one or more sensors mounted to the cutting tool for providing a data signal representative of a physical condition of the system, and a data recording and data transmitting device for recording the data signal from the one or more sensors and for generating and transmitting a data signal to a processor. The processor applies a machine learning data processing technique in real time to monitor and/or predict a condition of various components and/or parameters of the system during a metal cutting operation.

A machine tool includes a workpiece spindle device which rotates a workpiece, a tool post which can move a tool in a first axis direction (X-axis direction) which is a radial direction of the workpiece and a second axis direction (Z-axis direction) which is an axial direction of the workpiece, and an articulated robot including a plurality of arms, a plurality of joints, and end effectors. The plurality of joints connect the plurality of arms in a rotatable manner around an axis parallel to a third axis (Y-axis) orthogonal to the first axis and the second axis, and the end effectors move in a plane parallel to a movement plane of the tool.

A workpiece holding fixture is provided herein. The workpiece holding fixture includes a baseplate including an engagement surface. A first static riser including a position control member is configured to removably couple a workpiece to the first static riser. A second static riser includes a rotation control member and is configured to removably couple the workpiece to the second static riser. A dynamic riser is configured to abut the workpiece, the dynamic riser being movable by a spindle.

A workpiece fixture assembly is provided herein. The workpiece fixture assembly includes a baseplate including an engagement surface. First and second static risers are configured to maintain a position of a workpiece. The first static riser includes a first gage bore thereon. A dynamic riser is configured to abut the workpiece and has a second gage bore thereon. A numerical control machine has a probe to measure an offset distance between the first and second gage bores. A linearly actuable workpiece support is disposed on the baseplate.

Tool bodies, tools and machines for operating the tool include electronic circuits for providing data, collecting data, analyzing data and for controlling machines based on such data. Tool bodies and tools may include electronic circuits having data collecting sensors, which may be embedded in a housing with the electronic circuit and/or positioned outside of such a housing. Sensors include temperature sensors, motion sensors, strain sensors, moisture sensors, electrical resistance sensors, position sensors, antennas, and other components.