A key duplicating machine and duplicating process are disclosed. The key duplicating machine comprises a base, a main axis processing device, a detecting device, a feeding device, a clamping device and a drive device. The base comprises a vertical plate and a horizontal plate, separates the horizontal plate into a front part and a rear part. The main axis processing device and the detecting device are both flexibly connected to the vertical plate and arranged on the side facing the front part. The base separates the processing area from the drive area so that processing residues produced in the processing area will not easily invade the drive area, ensuring that the drive area will be clean and free from contamination, reducing the probability of damage to the motor, guide rail and other structures in the drive area, and increasing the stability and lifespan of the key duplicating machine.

A machining device including a framework, a transmission shaft and a drive mechanism including a rotation member for driving the shaft in rotation about its axis, a drive member in helical connection with the shaft to drive the translation thereof along its axis with a feed movement, according to the relative rotational speed of the rotation and drive members. The drive member is mounted with the ability to effect translational movement with respect to the framework along the axis and is positioned between the rotation member and an end for coupling of the shaft to a cutting tool, while an electromechanical actuator is mounted in a fixed frame of reference associated with the framework in front of the drive member to which it can be coupled in order to cause it to oscillate translationally so as to superpose an axial oscillation component with the feed movement.

A machining method for at least one shaping machining operation can include carrying out a machining operation over a first distance using a cutting tool which is subjected to axial oscillations as it moves forward, then reducing the amplitude of the axial oscillations while continuing to drive the cutting tool in terms of rotation.

Feed tools and methods of use for initiating a change in a spindle feed direction from an advance direction that moves the spindle towards a workpiece to a retract direction that moves the spindle away from the workpiece. The tool and methods may use a thrust overload force that is generated on one or more of the components to initiate the shift from forward to retract and/or a lift ring that acts on one or more of the components. The tool and methods may also include a two-stage piston to accomplish the shift. The various components may be used independently or in combination within the tool.

A power tool includes a pneumatic motor with an output shaft, a spindle that is drivingly connected to the output shaft via a drive gear to provide a rotational movement to the spindle and via a feed gear to provide a translational movement to the spindle. A cylinder that governs the gear transmission to the feed gear is arranged to be translated between a retraction gearing position and an advancement gearing position. The retraction gearing includes a retraction torque limiting coupling adapted to be released when an operational torque (T) exceeds a retraction threshold torque (T.sub.R) in order to terminate retraction. A lock mechanism is arranged to selectively block the cylinder in the retraction gearing position through engagement between a tooth of a ratchet on the lock mechanism and a shoulder on the cylinder. The lock mechanism assures that the cylinder is kept in the retraction gearing position during an initial phase of the retraction of the spindle.

Machining tool comprising a frame in which a drive shaft for a tool is mounted so as to pivot about a rotation axis and to move axially along the rotation axis. The shaft is connected to two rotary motors, namely a first motor connected to a member for meshing with a fluted portion of the shaft in order to drive the shaft in rotation and a second motor connected to a nut engaged with a threaded portion of the shaft in order to move the shaft axially. The motors are connected to at least one control unit designed to control the motors independently of one another, and the first motor and the second motor are coaxial with one another.

Machining tool comprising a frame in which a drive shaft for a tool is mounted so as to pivot about a rotation axis and to move axially along the rotation axis. The shaft is connected to two rotary motors, namely a first motor connected to a member for meshing with a fluted portion of the shaft in order to drive the shaft in rotation and a second motor connected to a nut engaged with a threaded portion of the shaft in order to move the shaft axially. The motors are connected to at least one control unit designed to control the motors independently of one another, and the first motor and the second motor are coaxial with one another.

A key duplicating machine and duplicating process are disclosed. The key duplicating machine comprises a base, a main axis processing device, a detecting device, a feeding device, a clamping device and a drive device. The base comprises a vertical plate and a horizontal plate, separates the horizontal plate into a front part and a rear part. The main axis processing device and the detecting device are both flexibly connected to the vertical plate and arranged on the side facing the front part. The base separates the processing area from the drive area so that processing residues produced in the processing area will not easily invade the drive area, ensuring that the drive area will be clean and free from contamination, reducing the probability of damage to the motor, guide rail and other structures in the drive area, and increasing the stability and lifespan of the key duplicating machine.

Machining tool comprising a frame in which a drive shaft for a tool is mounted so as to pivot about a rotation axis and to move axially along the rotation axis. The shaft is connected to two rotary motors, namely a first motor connected to a member for meshing with a fluted portion of the shaft in order to drive the shaft in rotation and a second motor connected to a nut engaged with a threaded portion of the shaft in order to move the shaft axially. The motors are connected to at least one control unit designed to control the motors independently of one another, and the first motor and the second motor are coaxial with one another.

A positive feed tool includes a motor, a power supply coupled to the motor to power the motor, a gear head and a spindle. The gear head is coupled to the motor and operated responsive to powering of the motor. The gear head includes a drive assembly and a feed assembly. The spindle is coupled to the gear head to enable the spindle to be selectively driven rotationally and fed axially based on operation of the drive assembly and the feed assembly, respectively. The feed assembly includes a feed rate oscillator having a spindle feed gear coupled to a differential feed gear. The spindle feed gear is coupled to rotate the spindle to selectively axially feed the spindle. The differential feed gear is selectively coupled to an input shaft turned by the motor. The spindle feed gear or the differential feed gear has a variable pitch diameter.