A method for producing a foam body (10) having an internal structure (100, 200, 300), comprising the steps: I) selecting an internal structure (100, 200, 300) to be formed in the foam body (10), the structure comprising a first polymer material; II) providing a foam body (10), the foam body (10) comprising a second polymer material which is different to the first polymer material; III) injecting, by means of an injection means (20), a predefined amount of a melt of the first polymer material or a predefined amount of a reaction mixture (30, 31, 32) which reacts to form the first polymer material at a predefined location inside the foam body (10), corresponding to a volume element of the internal structure (100, 200, 300); IV) repeating step III) for further predefined locations inside the foam body (10), corresponding to further volume elements of the internal structure (10), until the internal structure (10) is formed. The invention also relates to a foam body (10) which has an internal structure (100, 200, 300) and is obtainable by the method according to the invention.

A method for producing a foam body (10) having an internal structure (100, 200, 300), comprising the steps: I) selecting an internal structure (100, 200, 300) to be formed in the foam body (10), the structure comprising a first polymer material; II) providing a foam body (10), the foam body (10) comprising a second polymer material which is different to the first polymer material; III) injecting, by means of an injection means (20), a predefined amount of a melt of the first polymer material or a predefined amount of a reaction mixture (30, 31, 32) which reacts to form the first polymer material at a predefined location inside the foam body (10), corresponding to a volume element of the internal structure (100, 200, 300); IV) repeating step III) for further predefined locations inside the foam body (10), corresponding to further volume elements of the internal structure (10), until the internal structure (10) is formed. The invention also relates to a foam body (10) which has an internal structure (100, 200, 300) and is obtainable by the method according to the invention.

An integrated metal-and-plastic molded article includes a metal plate having a first surface and a second surface in the thickness direction, a first plastic portion on the first surface, a second plastic portion on the second surface, a through-hole that extends through the metal plate in the thickness direction and opens in the first surface and the second surface, and an intermediate plastic portion arranged to fill the through-hole and to be continuous with the first plastic portion and the second plastic portion.

The invention is directed to a process to manufacture an interconnected stack of thermoplastic frames having two sides by stacking the thermoplastic frames to obtain a stack of frames such that the facing sides of two neighbouring frames are in contact with each other at a contact area. When stacking a longitudinal conduit is formed which runs along the length of the stack and a branched conduit is formed at the contact area. The interconnected stack of thermoplastic frames are obtained by supplying a pressurised melt of a plastic material to the elongated conduit and branched conduits.

A method for producing a foam body (10) having an internal structure (100, 200, 300), comprising the steps: I) selecting an internal structure (100, 200, 300) to be formed in the foam body (10), the structure comprising a first polymer material; II) providing a foam body (10), the foam body (10) comprising a second polymer material which is different to the first polymer material; III) injecting, by means of an injection means (20), a predefined amount of a melt of the first polymer material or a predefined amount of a reaction mixture (30, 31, 32) which reacts to form the first polymer material at a predefined location inside the foam body (10), corresponding to a volume element of the internal structure (100, 200, 300); IV) repeating step III) for further predefined locations inside the foam body (10), corresponding to further volume elements of the internal structure (10), until the internal structure (10) is formed. The invention also relates to a foam body (10) which has an internal structure (100, 200, 300) and is obtainable by the method according to the invention.

The invention is directed to a process to manufacture an interconnected stack of thermoplastic frames having two sides by stacking the thermoplastic frames to obtain a stack of frames such that the facing sides of two neighbouring frames are in contact with each other at a contact area. When stacking a longitudinal conduit is formed which runs along the length of the stack and a branched conduit is formed at the contact area. The interconnected stack of thermoplastic frames are obtained by supplying a pressurised melt of a plastic material to the elongated conduit and branched conduits.

An integrated metal-and-plastic molded article includes a metal plate having a first surface and a second surface in the thickness direction, a first plastic portion on the first surface, a second plastic portion on the second surface, a through-hole that extends through the metal plate in the thickness direction and opens in the first surface and the second surface, and an intermediate plastic portion arranged to fill the through-hole and to be continuous with the first plastic portion and the second plastic portion.