A pair of annular inserts of elastomeric material is circumferentially applied by spiraling around a laying surface of an auxiliary drum. Then a plurality of strip-like elements disposed in parallel side by side relationship with each other in the circumferential extension of the laying surface is applied onto the auxiliary drum, so as to form at least one first belt layer. Respectively opposite end portions of each strip-like element are radially superposed, each against one of the annular inserts, so that each of the annular inserts projects from a respective end edge of the strip-like element. The cap structure formed on the auxiliary drum is coupled to a carcass structure through toroidal conformation of the latter, in such a manner that the radially external ends of sidewall portions previously manufactured on the carcass plies are associated with the axially external ends of the annular inserts.

A belt cover layer is disposed in a tire, spanning between shoulder regions, and is formed by winding one belt cover material in a helical shape around a rotation axis on an outer side of the belt layer in a radial direction, the belt cover layer includes a lap winding portion between the shoulder regions, in which parts of circumferential portions, adjacent in a width direction, of the belt cover material wound in a helical shape are lap-wound in the radial direction, a width of the lap winding portion in the width direction is 3-30% of a width of the belt cover layer in the width direction, and in portions of the belt cover layer in the shoulder regions, the circumferential portions, adjacent in the width direction, of the belt cover material are wound with out being lapped in the radial direction.

A process for building tyres for vehicle wheels includes: forming a tyre in process, the tyre including a belt structure and depositing a tread band in a position radially external to the belt structure by winding a continuous elongated element made of elastomeric material according to axially adjacent or partially overlapped coils. During the deposition of the tread band and on at least one of the coils already wound, a conductive liquid elastomeric compound is applied, the compound continuously extended between a radially outer surface of the tread band and a radially outer surface of the belt structure to generate electrically conductive paths and free zones.

An apparatus for building and for checking a continuous elongated element during the building of a tyre for vehicle wheels. A beam of an electromagnetic radiation is projected on a section of the continuous elongated element dispensed by a dispensing head and interposed between the dispensing head and a first contact area of the continuous elongated element with a radially outer surface of a tyre being processed. An image of a radiation reflected by the section is acquired. A first parameter related to the image is detected, and the first parameter is compared with a second reference parameter.

Liquid applicators and methods. The liquid applicators include a frame and an applicator head operably coupled to the frame and configured to support a section of an applicator fabric for operable application of a liquid to a substrate. The liquid applicators further include a fabric conveyance system that is operably coupled to the frame and includes a fabric pay-out assembly configured to supply the applicator fabric to the applicator head and a fabric take-up assembly configured to receive the applicator fabric from the applicator head. The liquid applicators further include a liquid delivery system configured to deliver the liquid to the section of the applicator fabric. The methods include delivering the liquid to the section of applicator fabric, engaging the section of applicator fabric with the substrate, and moving the section of the applicator fabric across the substrate to apply the liquid thereto.

A non-pneumatic tire includes an inner ring, an outer ring, and a plurality of loops extending between the inner ring and the outer ring. The plurality of loops including at least a first loop and a second loop, wherein the first loop and the second loop are each in direct contact with both the inner ring and the outer ring. The first loop has a single reinforcement layer disposed therein, and includes a first extent that extends between the inner ring and the outer ring and a second extent that extends between the inner ring and the outer ring. The second loop has a single reinforcement layer disposed therein, and includes a third extent that extends between the inner ring and the outer ring and a fourth extent that extends between the inner ring and the outer ring. The second extent is in direct contact with the third extent.

An apparatus for applying a strip of elastomeric material to a surface, the apparatus comprising: a nozzle having an inlet in fluid communication with a pumping means, said nozzle having an upper surface and a lower surface, wherein the lower surface has a curved shape for mating engagement with an outer surface of a rotatable roller, said lower surface having an opening positioned for engagement with the roller outer surface.

A method for manufacturing an annular carcass of a tire includes providing first and second ply materials, each including cords; winding at least a layer of the first ply material and a layer of the second ply material onto a carcass drum so the first ply material radially surrounds the second ply material; arranging two cables onto the cylindrical carcass preform; turning the part of the cylindrical carcass preform about the closer cable onto the part of the cylindrical carcass preform between the two cables; and expanding the cylindrical carcass preform to form an annular carcass having, in a bead area, inner and outer layers of the first ply material and inner and outer layers of the second ply material. The ply materials are arranged so the cords thereof are arranged cross-wise with respect to its neighboring ply materials or a neighboring ply material, considering the innermost or outermost layer.

In a process for building tires, a carcass structure which includes at least one carcass ply and a belt structure, is formed. Manufacture of the belt structure includes: forming a first portion of at least one cushion insert through spiralling of a continuous elongated element; forming at least one first belt layer in a radially external position to the first portion in such a manner that the first portion axially projects from one of the axially opposite side edges of the first belt layer, forming a second portion of the cushion insert through spiralling of a continuous elongated element in a radially external position to the side edge of the first belt layer and to a stretch of the first portion projecting from the side edge itself, so as to enclose the side edge between the first and second portions of the cushion insert.

An apparatus for building tires for vehicle wheels includes a building drum having at least one first outer circumferential surface, and at least one pair of auxiliary support members removably in engagement with the building drum, each in axial side by side relationship with a respective end of the building drum and having second outer circumferential surfaces extending in the continuation of the first outer circumferential surface so as to support at least one component of the tyre. Each of the second outer circumferential surfaces has at least one non-stick circumferential portion and at least one sticking circumferential portion.