The present invention relates to a family of very stable aqueous hypochlorite products and methods for reducing the self reactivity of Ca(OCl).sub.2.

It has now been discovered that a shaped article containing calcium hypochlorite has low reactivity in handling, storage and transportation as well as has a favorable dissolution (solubility) profile, when the shaped article contains lime and a hydrated magnesium sulfate. The shaped article has a NFPA rating of Class 1 oxidizer and is a non-Division 5.1 oxidizer.

The purpose of the present invention is to provide a method for manufacturing a new disinfectant from sodium hypochlorite that has degraded in quality during storage. A method for manufacturing a novel disinfectant from a solution containing hypochlorite ions, chlorate ions, and chloride ions, wherein the method includes: a first reaction step for adding sulfuric acid to the solution and generating chlorine gas; a step in which, in a recovery liquid A, the generated chlorine gas is caused to react with sodium hydroxide or calcium hydroxide and recovered as hypochlorite ions; a second reaction step for adding, to a reaction mother liquid after the first reaction step, sulfuric acid having a higher concentration than that in the first reaction step, and generating chlorine dioxide gas; a step in which, in a recovery liquid B, the generated chlorine dioxide gas is caused to react with sodium hydroxide and hydrogen peroxide and recovered as chlorite ions; and a step for mixing the recovery liquid A and the recovery liquid B and obtaining a novel disinfectant.

Disclosed herein are processes for producing highly concentrated bleach slurries containing a mixture of crystals of solid sodium hypochlorite pentahydrate in a liquid phase saturated in sodium hypochlorite and containing sodium hydroxide or other alkaline stabilizers. Bleach slurries and compositions exhibiting enhanced stability are also disclosed.

Disclosed herein are processes for producing highly concentrated bleach slurries containing a mixture of crystals of solid sodium hypochlorite pentahydrate in a liquid phase saturated in sodium hypochlorite and containing sodium hydroxide or other alkaline stabilizers. Bleach slurries and compositions exhibiting enhanced stability are also disclosed.

It has now been discovered that a shaped article containing calcium hypochlorite has low reactivity in handling, storage and transportation as well as has a favorable dissolution (solubility) profile, when the shaped article contains lime and a hydrated magnesium sulfate. The shaped article has a NFPA rating of Class 1 oxidizer and is a non-Division 5.1 oxidizer.

The present invention provides compositions comprising comminuted sodium hypochlorite pentahydrate crystals with an average length-to-diameter ratio of less than about 20:1, and a mother liquor saturated in sodium hypochlorite, which has excess alkalinity and/or one or more additional alkali or alkali earth metal salts. Processes for preparing these compositions will be presented.

A method of manufacturing a dry solid comprising a hypochlorite and a chlorite may include preparing a solution comprising a hypochlorite ion, a chlorate ion, and a chloride ion; a first reaction step for adding sulfuric acid to the solution to generate chlorine gas; reacting the generated chlorine gas with sodium hydroxide or calcium hydroxide and recovering a reaction product as a hypochlorite ion in recovery liquid A; a second reaction step for adding sulfuric acid to a reaction mother liquor after the first reaction step at a concentration that is higher than that in the first reaction step to generate chlorine dioxide gas; reacting the generated chlorine dioxide gas with sodium hydroxide and hydrogen peroxide and recovering a reaction product as a chlorite ion in recovery liquid B; mixing recovery liquid A with recovery liquid B; and drying and solidifying the resulting mixture.

The invention relates to polymeric systems for stabilizing, storing and delivering hypohalide salts. One system consists of material coated with two layers: one prepared from polyethylene glycol epoxide and melamine solution and second prepared from inorganic hypohalide salt solution. The material can be fabric, cotton, bamboo, cellulosic materials, blend of cellulosic and synthetic fibers. Antimicrobial materials comprising this system are also described. Another system consists of material containing pre-formed spaces coated with water-polyethylene glycol solution of hypohalide salt and encapsulated by film forming polymer. Hypohalide salts within both systems are in some cases storage stable for at least three months.