A system and method for forming a composite part. The apparatus comprises a sleeve that molds a composite material. The sleeve has a first face and a second face. The second face has features to mold the composite material. The first face comprises a first inclined surface having an angle less than about 90 degrees and greater than about 0 degrees.

A multi-layered balloon is provided where each layer is formed such that each layer is made from tubing that optimizes the inner wall stretch thus providing maximum balloon strength. The high pressure, multi-layer balloon is provided with layers that allow for slipping, such that the balloon has a very high pressure rating and toughness, yet excellent folding characteristics. Methods for producing such multi-layer balloons using existing balloon forming equipment are also provided. The multi-layer balloons can have alternating structural and lubricating layers, or layers with low-friction surfaces. The multi-layer balloons are preferably manufactured using a variety of methods including nesting, co-extrusion, or a combination of nesting and co-extrusion. The multi-layer balloons have balloon layers having substantially similar, or the same, high degree of biaxial orientation of their polymer molecules such that each balloon layer of the multi-layer balloon will fail at approximately the same applied pressure.

A multi-layered balloon is provided where each layer is formed such that each layer is made from tubing that optimizes the inner wall stretch thus providing maximum balloon strength. The high pressure, multi-layer balloon is provided with layers that allow for slipping, such that the balloon has a very high pressure rating and toughness, yet excellent folding characteristics. Methods for producing such multi-layer balloons using existing balloon forming equipment are also provided. The multi-layer balloons can have alternating structural and lubricating layers, or layers with low-friction surfaces. The multi-layer balloons are preferably manufactured using a variety of methods including nesting, co-extrusion, or a combination of nesting and co-extrusion. The multi-layer balloons have balloon layers having substantially similar, or the same, high degree of biaxial orientation of their polymer molecules such that each balloon layer of the multi-layer balloon will fail at approximately the same applied pressure.

A reinforced stretch film obtained by a method of producing a reinforced stretch film comprising the steps of: providing an elongated base sheet of plastic stretch film having a longitudinal axis, forming a plurality of cord-like, elongated reinforcement members and a plurality of plastic film strip overlays, positioning the plurality of elongated reinforcement members on the elongated base sheet, positioning a single plastic film strip overlay over each of the elongated reinforcement members, folding each edge of the elongated base sheet inward toward a center of the elongated base sheet to further strengthen and reinforce each edge and attaching the plastic film strip overlays and the folded edges to the cord-like, elongated reinforcement members and to the elongated base sheet to fixedly sandwich the cord-like, elongated reinforcement members between the elongated base sheet and the narrow plastic film strip overlays.

A forming device for gathering the width of a traveling web is disclosed. The forming device includes opposing arrays of flute-forming bars that can be interlaced to define therebetween a longitudinal flute-forming labyrinth effective to reduce the width of a web traveling therethrough by a preselected take-up ratio. The flute-forming bars are curved beginning at an entry end of the forming device such that they converge in a lateral direction as they proceed in the machine direction. In this manner, individual elements of the web traveling between the respective arrays in the machine direction follow contour lines along the curved bars or between adjacent ones of the curved bars so that no such element crosses any flute-forming bar in the cross-machine direction as the web travels and is fluted. A corrugating die for introducing a near-net shape to the intermediate-fluted web is also disclosed, as are a corrugating line incorporating these operations and methods for its operation.

A multi-layered balloon is provided where each layer is formed such that each layer is made from tubing that optimizes the inner wall stretch thus providing maximum balloon strength. The high pressure, multi-layer balloon is provided with layers that allow for slipping, such that the balloon has a very high pressure rating and toughness, yet excellent folding characteristics. Methods for producing such multi-layer balloons using existing balloon forming equipment are also provided. The multi-layer balloons can have alternating structural and lubricating layers, or layers with low-friction surfaces. The multi-layer balloons are preferably manufactured using a variety of methods including nesting, co-extrusion, or a combination of nesting and co-extrusion. The multi-layer balloons have balloon layers having substantially similar, or the same, high degree of biaxial orientation of their polymer molecules such that each balloon layer of the multi-layer balloon will fail at approximately the same applied pressure.

Disclosed is a method of manufacturing a wearable article assembled by a front belt, a back belt, and a central chassis, the central chassis having a front waist region and a back waist region separated from each other by a crotch region, wherein at least one of the front belt and the back belt is formed by an elastic belt, the method may comprise making the elastic belt and joining to the central chassis by the steps of: 1) advancing a first layer of continuous sheet having a first surface and an opposing second surface in a machine direction and defining a width in a cross machine direction; 2) advancing a second layer of continuous sheet having a first surface and an opposing second surface in the machine direction and having a smaller width than the first layer of continuous sheet; 3) advancing a first group of elastic bodies in the machine direction in a stretched state; 4) joining the first group of elastic bodies between the first surface of the first layer and the first surface of the second layer of continuous sheets to form a primary elastic belt precursor; 5) advancing a second group of elastic bodies in the machine direction in a stretched state; 6) joining the second group of elastic bodies to the first surface of the first layer of continuous sheet of the primary elastic belt precursor; 7) joining the central chassis to the second surface of the second layer of continuous sheet; and 8) folding the first layer of continuous sheet to form a first layer fold over of continuous sheet, such that at least one of the second group of elastic bodies is directly joined between the first surface of the first layer of continuous sheet and the first surface of the first layer fold over of continuous sheet.

A method of manufacturing a wearable article is disclosed. The method includes advancing a first layer of continuous sheet and a second layer of discrete continuous sheet having a smaller width than the first layer of continuous sheet; intermittently joining a first group of elastic bodies between the first layer of continuous sheet and the second layer of discrete continuous sheet; joining a second group of elastic bodies to the first layer of continuous sheets outward of the second layer of discrete continuous sheet; joining a center chassis with the first layer of continuous sheet and overlapping the first group of elastic bodies not joined to the first layer of continuous sheet; folding the first layer of continuous sheet to form a first layer fold over, wherein the first layer fold over overlaps the second group of elastic bodies, the center chassis, and the second layer of discrete continuous sheet.

A multi-layered balloon is provided where each layer is formed such that each layer is made from tubing that optimizes the inner wall stretch thus providing maximum balloon strength. The high pressure, multi-layer balloon is provided with layers that allow for slipping, such that the balloon has a very high pressure rating and toughness, yet excellent folding characteristics. Methods for producing such multi-layer balloons using existing balloon forming equipment are also provided. The multi-layer balloons can have alternating structural and lubricating layers, or layers with low-friction surfaces. The multi-layer balloons are preferably manufactured using a variety of methods including nesting, co-extrusion, or a combination of nesting and co-extrusion. The multi-layer balloons have balloon layers having substantially similar, or the same, high degree of biaxial orientation of their polymer molecules such that each balloon layer of the multi-layer balloon will fail at approximately the same applied pressure.

A forming device for gathering the width of a traveling web is disclosed. The forming device includes opposing arrays of flute-forming bars that can be interlaced to define therebetween a longitudinal flute-forming labyrinth effective to reduce the width of a web traveling therethrough by a preselected take-up ratio. The flute-forming bars are curved beginning at an entry end of the forming device such that they converge in a lateral direction as they proceed in the machine direction. In this manner, individual elements of the web traveling between the respective arrays in the machine direction follow contour lines along the curved bars or between adjacent ones of the curved bars so that no such element crosses any flute-forming bar in the cross-machine direction as the web travels and is fluted. A corrugating die for introducing a near-net shape to the intermediate-fluted web is also disclosed, as are a corrugating line incorporating these operations and methods for its operation.