Reagent for glucose sensor, glucose sensor, method for manufacturing glucose sensor, and glucose measuring device
11136612 · 2021-10-05
Assignee
Inventors
- Hitoshi Muguruma (Tokyo, JP)
- Atsunori Hiratsuka (Tsukuba, JP)
- Hisanori Iwasa (Tsukuba, JP)
- Jun Takagi (Nagaokakyo, JP)
- Hiroyasu Kadoya (Nagaokakyo, JP)
Cpc classification
C12M1/40
CHEMISTRY; METALLURGY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
G01N27/3278
PHYSICS
G01N27/3272
PHYSICS
International classification
G01N27/327
PHYSICS
C12M1/40
CHEMISTRY; METALLURGY
Abstract
A reagent used for a glucose sensor for electrochemical, quantitative determination of glucose, includes a flavin adenine dinucleotide glucose dehydrogenase, single-walled carbon nanotubes, and a dispersant.
Claims
1. A reagent used for a glucose sensor for electrochemical, quantitative determination of glucose, the reagent consisting of: a flavin adenine dinucleotide glucose dehydrogenase; single-walled carbon nanotubes configured to allow direct electron transfer between the flavin adenine dinucleotide glucose dehydrogenase and an electrode of the sensor; and a dispersant configured to prevent bundling of the single-walled carbon nanotubes.
2. The reagent for a glucose sensor according to claim 1, wherein the flavin adenine dinucleotide glucose dehydrogenase is glycosylated.
3. The reagent for a glucose sensor according to claim 2, wherein the flavin adenine dinucleotide glucose dehydrogenase has a molecular weight of 90 KDa or more.
4. The reagent for a glucose sensor according to claim 3, wherein the flavin adenine dinucleotide glucose dehydrogenase has a molecular weight of 110 KDa or more.
5. The reagent for a glucose sensor according to claim 1, wherein the dispersant includes at least one type of compound selected from an anionic compound, a cationic compound, and a nonionic compound.
6. The reagent for a glucose sensor according to claim 5, wherein the anionic compound is at least any one of sodium dodecyl sulfate, sodium cholate and sodium dodecylbenzene sulfonate.
7. The reagent for a glucose sensor according to claim 5, wherein the cationic compound is cetyltrimethylammonium bromide.
8. The reagent for a glucose sensor according to claim 5, wherein the nonionic compound is at least any one of octylphenol ethoxylate and polysorbates.
9. The reagent for a glucose sensor according to claim 1, wherein the flavin adenine dinucleotide glucose dehydrogenase is derived from Aspergillus filamentous fungi, Thermoascus filamentous fungi or Talaromyces filamentous fungi.
10. A sensor for electrochemical, quantitative determination of glucose, comprising an electrode, the electrode having a surface at least partially covered with a reagent layer comprising a reagent according to claim 1.
11. A method for manufacturing a glucose sensor according to claim 10, the method comprising applying on the electrode a carbon nanotube liquid containing the single-walled carbon nanotubes and the dispersant, followed by an enzyme liquid containing the flavin adenine dinucleotide glucose dehydrogenase, and drying them to form the reagent layer.
12. A method for manufacturing a glucose sensor according to claim 10, the method comprising applying on the electrode an enzyme liquid containing the flavin adenine dinucleotide glucose dehydrogenase, followed by a carbon nanotube liquid containing the single-walled carbon nanotubes and the dispersant, and drying them to form the reagent layer.
13. A method for manufacturing a glucose sensor according to claim 10, the method comprising applying on the electrode a liquid mixture of a carbon nanotube liquid containing the single-walled carbon nanotubes and the dispersant and an enzyme liquid containing the flavin adenine dinucleotide glucose dehydrogenase, and drying it to form the reagent layer.
14. A glucose measuring device comprising the glucose sensor according to claim 10.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(14) Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the drawings, identical reference characters denote identical or equivalent components. Dimensional relationships such as length, width, thickness, depth, and the like have been appropriately changed for clarification and simplification of the drawings, and do not represent actual dimensional relationships. It is needless to say that each embodiment is an example and partial substitution or combination of configurations shown in different embodiments is possible.
First Embodiment
(15) With reference to
(16) The electrode includes a working electrode 21 and a counter electrode 22 provided on one surface of insulating substrate 1. Reagent layer 3 is formed on a portion of a surface of the electrode facing away from insulating substrate 1.
(17) Spacer 4 has a notch 42 for forming a cavity 41 for guiding a sample liquid to reagent layer 3, and spacer 4 is disposed on the electrode so that reagent layer 3 is located inside notch 42 (or cavity 41). Preferably, of the surface of the electrode, at least a portion exposed in cavity 41 is covered with the reagent layer.
(18) Cover 5 is provided on a surface of spacer 4 facing away from insulating substrate 1 so as to cover at least notch 42. Cover 5 has an air hole 5a in communication with cavity 41.
(19) In the present embodiment, reagent layer 3 is composed of a reagent (a reagent for a glucose sensor) including flavin adenine dinucleotide glucose dehydrogenase (FAD-GDH), single-walled carbon nanotubes (single-walled CNTs), and a dispersant.
(20) The present inventors have conducted an inspection to find that in a glucose sensor using FAD-GDH as an enzyme, when a multi-walled CNT or bundled single-walled CNTs is/are used as CNT, direct electron transfer between the enzyme and the electrode via the CNT does not easily occur. On the other hand, it has been found that direct electron transfer occurs when debundled single-walled CNTs are used.
(21) It is inferred that these result because FAD-GDH (or an enzyme 33) has an active center having a size of around 1 nm and when a multi-walled CNT or bundled single-walled CNTs having a particle size larger than that is/are used, CNT 31 cannot enter the active center (see
(22) Therefore, when FAD-GDH is used as an enzyme, using debundled single-walled CNTs (a reagent liquid containing single-walled CNTs and a dispersant) allows a glucose sensor to be provided which is highly sensitive and accurate using CNT as a mediator.
(23) In a relation in size with the active center of FAD-GDH, the single-walled CNT preferably has an outer diameter (or the cylinder has a diameter) of 0.75 to 2.0 nm, more preferably 0.75 to 1.7 nm. The particle diameter of the single-walled CNT can be measured with a transmission electron microscope (TEM) or an atomic force microscope (AFM).
(24) Note, for example, that the electrode may have a surface with a hydrophilic polymer membrane formed thereon. This is because when the electrode (or an electrode membrane) has a surface covered with the reagent layer, the hydrophilic polymer membrane allows the electrode to have a surface enhanced in wettability by the reagent liquid and thus helps to form the reagent layer. The hydrophilic polymer membrane for example includes an acetonitrile plasma-polymerized membrane, a membrane composed of a hydrophilic polymer such as carboxymethyl cellulose and methyl cellulose or an amphiphilic polymer such as polyvinyl pyrrolidone or the like.
(25) Preferably, FAD-GDH is glycosylated (i.e., has a carbohydrate attached). The glycosylated FAD-GDH suppresses detachment of the reagent layer and suppresses deactivation of the enzyme (or FAD-GDH).
(26) In the process for forming the reagent layer, when introducing fine particles such as CNTs, a reagent layer such as an enzyme may peel off due to the fine-particle layer's membrane stress. When the reagent peels off, direct electron transfer between the enzyme and the electrode via the CNT is not performed effectively. In addition, produced sensors have large variation in quality, characteristics, and the like.
(27) In addition, when the CNT liquid is brought into contact with the enzyme, the enzyme may be inactivated due to an effect of the dispersant contained in the CNT liquid.
(28) In contrast, when FAD-GDH is glycosylateed, the enzyme's three-dimensional structure is rigidly held. This can suppress detachment of the reagent layer when with the enzyme as a base the CNT liquid is dropped to form the reagent layer. As a result, direct electron transfer between the enzyme and the electrode via the CNT can be performed effectively. This reduces variation between produced sensors in quality, characteristics, and the like.
(29) In addition, when the CNT liquid is brought into contact with the enzyme, and the dispersant or the CNT acts on the enzyme, the enzyme having its three-dimensional structure rigidly held by a carbohydrate is not inactivated and its original activity can be ensured.
(30) As the FAD-GDH a FAD-GDH derived for example from Aspergillus filamentous fungi, Thermoascus filamentous fungi or Talaromyces filamentous fungi can suitably be used (see, for example, Japanese Patent Laying-Open Nos. 2015-167506, 2016-007191, 2016-007192, and 2016-007193).
(31) The dispersant is not particularly limited insofar as it is a compound which can prevent bundling of single-walled CNTs. The dispersant can for example be at least one type of compound selected from an anionic compound, a cationic compound and a nonionic compound.
(32) The anionic compound is sodium dodecyl sulfate, sodium cholate or sodium dodecylbenzene sulfonate, for example. The cationic compound is cetyltrimethylammonium bromide for example. The nonionic compound is octylphenol ethoxylate (Triton-X-100, Triton-X-114, Triton-X-305, Triton-X-405 and the like produced by Dow Chemical Company), or polysorbates (polysorbate 20 (Tween 20), polysorbate 40 (Tween 40), polysorbate 60 (Tween 60), polysorbate 80 (Tween 80), etc.), for example.
(33) Reagent layer 3 may include a hydrophilic polymer (carboxymethylcellulose or the like). Such a hydrophilic polymer effectively helps to immobilize reagent layer 3 to a surface of the electrode or filters impurity (such as blood cells in the blood) in a sample liquid.
(34) While insulating substrate 1 is not particularly limited in what material is used to form it, it is formed of plastic materials such as PET (polyethylene terephthalate) film, photosensitive materials, paper, glass, ceramics, biodegradable materials, or the like. These materials are also used as materials for spacer 4 and cover 5.
(35) An electrode provided on insulating substrate 1 includes at least working electrode 21 and counter electrode 22. In addition to working electrode 21 and counter electrode 22, the electrode may include a reference electrode serving as a reference for potential in measuring the electrode's potential and a detection electrode for detecting that a sample is supplied to cavity 41.
(36) These electrodes (the working, counter, reference, and detection electrodes, etc.) are formed of materials such as platinum, gold, palladium or a similar noble metal, carbon, copper, aluminum, nickel, titanium, ITO (indium tin oxide), ZnO (zinc oxide), and the like.
(37) Cover 5 is preferably formed of an insulating material, and it can for example be plastics such as PET film, photosensitive materials, paper, glass, ceramics, and biodegradable materials. It is preferable that cover 5 have air hole 5a in communication with cavity 41 formed by spacer 4. This is because capillarity allows a sample to be attracted toward air hole 5a and thus helps introducing the sample into cavity 41.
(38) <Method for Manufacturing Glucose Sensor>
(39) An example of a method for manufacturing the glucose sensor of the present embodiment will be described with reference to
(40) Initially, referring to
(41) The electrode membrane can be formed, for example, by a sputtering method, a vacuum deposition method, an ion plating method, a CVD (chemical vapor deposition) method, an MBE (molecular beam epitaxy) method, a melt transporting method, a melt temperature lowering method, a sol-gel method, a plating method, a coating method, screen-printing, or the like. While the electrode membrane is not particularly limited in thickness, it is for example 5 to 500 nm.
(42) Subsequently, referring to
(43) [Reagent Layer Formation Process]
(44) Referring to
(45) (Process A)
(46) More specifically, referring to
(47) (Process B)
(48) Referring to
(49) (Process C)
(50) Referring to
(51) Subsequently, referring to
(52) Subsequently, a set of substrates of glucose sensors formed through the above process are divided to provide glucose sensors having cavity 41 (see
(53) <Usage of Glucose Sensor>
(54) The glucose sensor (or sensor chip) of the present invention is attached to a measuring instrument in use. That is, when a sample (blood or the like) is supplied to cavity 41 of the glucose sensor attached to the measuring instrument, a substance in the sample to be measured (i.e., glucose) is bound to the enzyme (FAD-GDH) and electrons are transferred by the tunnel effect to a CNT significantly close to the FAD serving as an active center, and an electric current is thus generated. The measuring instrument electrically connected to working electrode 21 and counter electrode 22 of the glucose sensor measures the current to thus quantitatively determine the substance contained in the sample to be measured.
(55) Hereinafter, an example of usage of the glucose sensor of the present invention will be described. Initially, blood is brought into contact with an end portion (an inlet 41c) of cavity 41, and introduced into cavity 41 through capillarity. Then, a voltage is applied between working electrode 21 and counter electrode 22, and a value of a current is measured, as timed as determined. The applied voltage is, for example, 0.3 V. When blood is introduced into cavity 41, an analyte in the blood allows the enzyme and the CNT to directly transfer electrons. The current flowing when a voltage is applied between working electrode 21 and counter electrode 22 has a correlation with the analyte's concentration.
(56) Subsequently, a value of the current is measured after the voltage is applied when a predetermined period of time has elapsed. For example, a value of the current after a period of 3 to 5 seconds has elapsed is measured. This value of the current can be used to determine the analyte's concentration from a previously obtained calibration curve.
EXAMPLES
(57) Hereinafter, while the present invention will be described more specifically with reference to examples, the present invention is not limited thereto.
Example 1
(58) Basically, a glucose sensor having the structure as shown in
(59) The enzyme liquid was an aqueous dispersion of FAD-GDH. The FAD-GDH was an FAD-GDH having an enzyme No. 1 shown in Table 1.
(60) The CNT liquid was a dispersion liquid containing 0.15% by mass of single-walled CNTs (debundled and having an outer diameter of 1.1 to 1.7 nm) and 2.0% by mass of a dispersant (sodium cholate) with water used as a dispersion medium.
(61) With reference to
(62) Then, as shown in
Comparative Example 1
(63) A glucose sensor of Comparative Example 1 was fabricated in a manner similar to that for Example 1 except that the CNT liquid was a dispersion liquid containing 0.1% by mass of multi-walled CNTs (debundled and having an outer diameter of 10 to 15 nm and 5 to 15 layers) and 2.0% by mass of a dispersant (sodium cholate) with water used as a dispersion medium. Reagent layer 3 was formed through the same process as in Example 1 shown in
Comparative Example 2
(64) A glucose sensor of Comparative Example 2 was fabricated in a manner similar to that for Example 1 except that no dispersant was added to the CNT liquid. That is, in Comparative Example 2, the CNT liquid was a dispersion liquid containing 0.15% by mass of single-walled CNTs (bundled) and no dispersant with a liquid mixture of water and ethanol (water:ethanol=50:50) used as a dispersion medium. Reagent layer 3 was formed through the same process as in Example 1 shown in
Test Example 1
(65) A liquid in which glucose was dissolved in a 20 mM phosphate buffer liquid (pH: 7.4) was prepared as a sample liquid (a glucose liquid) to be measured. The glucose's concentration was 0, 2.5, 14 or 48 mM.
(66) This sample liquid was supplied into the cavity of each glucose sensor fabricated in Example 1, Comparative Example 1 and Comparative Example 2, and cyclic voltammetry was employed (scanning speed: 0.05 V/.sub.s) to measure a value of a current passing between the working electrode and the counter electrode.
(67) A result of the measurement of the value of the current is shown in
(68) As shown in
(69) It is inferred that this is because, with reference to
Example 2
(70) For Example 2, glucose sensors (of seven types) were fabricated through the same process as in Example 1 except that seven types of FAD-GDHs (enzyme Nos. 1 to 7) shown in Table 1 were used. Note that a case with enzyme No. 1 used overlaps with Example 1. For preparation of the FAD-GDHs, reference can be made for example to Japanese Patent Laying-Open Nos. 2015-167506, 2016-007191, 2016-007192, and 2016-007193.
Example 3
(71) For Example 3, glucose sensors (of seven types) were fabricated in the same manner as in Example 2 except that instead of the reagent layer formation process (process A) in Example 1, a reagent layer was formed through process B (i.e., applying the enzyme liquid before the CNT liquid (see
Example 4
(72) For Example 4, glucose sensors (of seven types) were fabricated in the same manner as in Example 2 except that instead of the reagent layer formation process (process A) in Example 1, a reagent layer was formed through process C (i.e., initially, mixing the CNT liquid and the enzyme liquid together to prepare a liquid mixture and applying it on electrode 2 (hydrophilic polymer membrane 20) (see
(73) TABLE-US-00001 TABLE 1 sensing FAD-GDH operation gene bulk Michaelis molecular (sensing of enzyme (derived activity constant weight current) no. from) host (Unit/mg) (mM) (kDa) Ex. 2 Ex. 3 Ex. 4 1 Aspergillus Pichia pastoris 649 82 110 + + + terreus var. aureus 2 Thermoascus Escherichia coli 181 4.6 60 + − − 3 crustaceus Pichia pastoris 88 2.8 90 + + − 4 Saccharomyces 127 3.2 90 + + + cerevisiae 5 Talaromyces Escherichia coli 83 406 60 + − − 6 emersonii Pichia pastoris 28 337 85 + − − 7 Saccharomyces 32 347 100 + + − cerevisiae
Test Example 2
(74) A liquid in which glucose was dissolved in a 20 mM phosphate buffer liquid (pH: 7.4) was prepared as a sample liquid (a glucose liquid) to be measured. The glucose's concentration was 0, 14 or 48 mM.
(75) This sample liquid was supplied into the cavity of each of the glucose sensors (of 21 types in total) fabricated in Examples 2 to 4, and cyclic voltammetry was employed to measure a value of a current, similarly as done for Test Example 1. A result of the measurement is shown in
(76) For the measurement results in
(77) From the results shown in Table 1 and
(78) In particular, it is believed that a FAD-GDH having a molecular weight of 90 kDa or more tends to ensure direct electron transfer between the enzyme and the electrode via the CNT for any of Processes A and B (Examples 2 and 3).
(79) Furthermore, it is believed that a FAD-GDH having a molecular weight of 110 kDa or more tends to ensure direct electron transfer between the enzyme and the electrode via the CNT for any of Processes A, B and C (Examples 2, 3 and 4).
(80) It is believed that Example 2 manufactured through Process A tends to be most reliably sense a current, followed by Example 3 manufactured through Process B followed by Example 4 manufactured through Process C. By thus reliably sensing a current, a highly sensitive and accurate glucose sensor can be provided.
REFERENCE SIGNS LIST
(81) 1: insulating substrate; 2: electrode; 20: hydrophilic polymer membrane; 21: working electrode; 22: counter electrode; 3: reagent layer; 31: CNT; 32: dispersant; 33: enzyme; 4: spacer; 41: cavity; 41c: inlet; 42: notch; 5: cover; 5a: air hole; 6: sample liquid.