Bonding pad architecture using capacitive deep trench isolation (CDTI) structures for electrical connection
10892291 ยท 2021-01-12
Assignee
Inventors
Cpc classification
H01L2924/00014
ELECTRICITY
H01L23/481
ELECTRICITY
H01L27/0629
ELECTRICITY
H01L24/00
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L23/552
ELECTRICITY
H01L27/1203
ELECTRICITY
H01L2225/06541
ELECTRICITY
International classification
H01L27/06
ELECTRICITY
H01L23/552
ELECTRICITY
H01L21/84
ELECTRICITY
H01L21/762
ELECTRICITY
H01L23/48
ELECTRICITY
H01L27/12
ELECTRICITY
Abstract
A semiconductor substrate has a back side surface and a front side surface. Metallization levels are provide at the front side surface. Capacitive deep trench isolation structures extend completely through the semiconductor substrate from the front side surface to the back side surface. Each capacitive deep trench isolation structure includes a conductive region insulated from the semiconductor substrate by an insulating liner. The conductive regions at first ends of the plurality of capacitive deep trench isolation structures are electrically connected to a first metallization level by electrical contacts. A bonding pad structure is located at the back side surface of the semiconductor substrate in direct physical and electrical connection to the conductive regions at second ends of the capacitive deep trench isolation structures.
Claims
1. A method, comprising: forming a plurality of capacitive deep trench isolation structures extending completely through a semiconductor substrate from a front side surface to a back side surface, each capacitive deep trench isolation structure comprising a conductive region insulated from the semiconductor substrate by an insulating liner; providing a metallization structure at the front side surface of the semiconductor substrate that is electrically connected to first ends of the plurality of capacitive deep trench isolation structures; recessing the back side surface of the semiconductor substrate to expose second ends of the plurality of capacitive deep trench isolation structures; and forming a bonding pad structure adjacent the recessed back side surface of the semiconductor substrate, wherein the bonding pad structure is directly physically and electrically connected to the conductive regions at the second ends of the plurality of capacitive deep trench isolation structures and electrically insulated from the semiconductor substrate, wherein forming the bonding pad structure comprises: depositing a conformal layer of a dielectric material on the recessed back side surface and exposed second ends of the plurality of capacitive deep trench isolation structures; depositing a conformal layer of an oxide material on the layer of the dielectric material; planarizing the layer of the oxide material; opening an aperture extending through at least the layer of the dielectric material which extends on end surfaces of the plurality of capacitive deep trench isolation structures to expose the conductive regions at the second ends of the plurality of capacitive deep trench isolation structures; and depositing one or more metal materials forming the bonding pad structure within said aperture.
2. The method of claim 1, wherein planarizing the layer of oxide material comprises stopping planarization at the layer of the dielectric material, and wherein opening the aperture comprises opening the aperture to extend through the layer of the dielectric material.
3. The method of claim 1, wherein planarizing the layer of the oxide material comprises stopping planarization before reaching the layer of the dielectric material, and wherein opening the aperture comprises opening the aperture to extend through both the layer of the oxide material and the layer of the dielectric material.
4. The method of claim 1, wherein the semiconductor substrate includes a core area and a peripheral area, and wherein recessing the back side surface of the semiconductor substrate is performed in the peripheral area but not in the core area.
5. A method, comprising: forming a plurality of capacitive deep trench isolation structures extending completely through a semiconductor substrate from a front side surface to a back side surface, each capacitive deep trench isolation structure comprising a conductive region insulated from the semiconductor substrate by an insulating liner; providing a metallization structure at the front side surface of the semiconductor substrate that is electrically connected to first ends of the plurality of capacitive deep trench isolation structures; recessing the back side surface of the semiconductor substrate to expose second ends of first capacitive deep trench isolation structures of said plurality of capacitive deep trench isolation structures; and forming a bonding pad structure adjacent the recessed back side surface of the semiconductor substrate, wherein the bonding pad structure is directly physically and electrically connected to the conductive regions at the second ends of the first capacitive deep trench isolation structures and electrically insulated from the semiconductor substrate, wherein forming the bonding pad structure comprises: depositing a conformal layer of a dielectric material on the recessed back side surface and exposed second ends of the first capacitive deep trench isolation structures; depositing a conformal layer of an oxide material on the layer of the dielectric material; planarizing the layer of the oxide material; opening an aperture extending through at least the layer of the dielectric material which extends on end surfaces of the first capacitive deep trench isolation structures to expose the conductive regions at the second ends of the first capacitive deep trench isolation structures; and depositing one or more metal materials forming the bonding pad structure within said aperture.
6. The method of claim 5, wherein planarizing the layer of the oxide material comprises stopping planarization at the layer of the dielectric material, and wherein opening the aperture comprises opening the aperture to extend through the layer of the dielectric material.
7. The method of claim 5, wherein planarizing the layer of the oxide material comprises stopping planarization before reaching the layer of the dielectric material, and wherein opening the aperture comprises opening the aperture to extend through both the layer of the oxide material and the layer of the dielectric material.
8. The method of claim 5, wherein the semiconductor substrate includes a core area and a peripheral area, wherein said first capacitive deep trench isolation structures are located in the peripheral area, said plurality of capacitive deep trench isolation structures further including second capacitive deep trench isolation structures located in the core area, and wherein recessing the back side surface of the semiconductor substrate is performed in the peripheral area but not in the core area.
9. The method of claim 8, further comprising forming a photosensitive circuit in the core area of the semiconductor substrate, said photosensitive circuit delimited by said second capacitive deep trench isolation structures.
10. The method of claim 9, further comprising placing a lens over the photosensitive circuit above the planarized layer of the oxide material.
11. The method of claim 5, wherein the semiconductor substrate includes a core area and a peripheral area, wherein said first capacitive deep trench isolation structures are located in the peripheral area, said plurality of capacitive deep trench isolation structures further including second capacitive deep trench isolation structures located in the core area, and wherein recessing the back side surface of the semiconductor substrate is performed in both the peripheral area and the core area so as to expose second ends of the second capacitive deep trench isolation structures.
12. The method of claim 11, wherein the layer of the dielectric material is deposited on the exposed second ends of the second capacitive deep trench isolation structures, and wherein forming the bonding pad structure further comprises: opening a further aperture extending through at least the layer of the dielectric material which extends on end surfaces of the plurality of capacitive deep trench isolation structures to expose the conductive regions at the second ends of the first capacitive deep trench isolation structures; and depositing one or more metal materials forming the bonding pad structure within said further aperture.
13. The method of claim 12, wherein planarizing the layer of the oxide material comprises stopping planarization at the layer of the dielectric material, and wherein opening the aperture comprises opening the aperture to extend through the layer of the dielectric material.
14. The method of claim 12, wherein planarizing the layer of the oxide material comprises stopping planarization before reaching the layer of the dielectric material, and wherein opening the aperture comprises opening the aperture to extend through both the layer of the oxide material and the layer of the dielectric material.
15. The method of claim 11, further comprising forming a photosensitive circuit in the core area of the semiconductor substrate, said photosensitive circuit delimited by said second capacitive deep trench isolation structures.
16. The method of claim 15, further comprising placing a lens over the photosensitive circuit above the planarized layer of the oxide material.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Embodiments are illustrated by way of example in the accompanying figures not necessarily drawn to scale, in which like numbers indicate similar parts, and in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION
(12) Reference is now made to
(13)
(14) A plan view of the front side surface 114 in the peripheral area 162 is shown in
(15) As an alternative,
(16) A substrate recess process is then performed on the back side surface 112. The substrate recess process is selective to remove semiconductor substrate material and reduce the thickness of the substrate 110. In an embodiment, the substrate recess process may comprise a selective (silicon) etch. The result of completion of the substrate recess process is shown in
(17) A conformal deposition is then made of a layer 170 of a high k dielectric material on the recessed back side surface 112r and the exposed portions 154 of the CDTI structures 146. As an example, k>15 and the dielectric material may comprise HfO.sub.2 or Al.sub.2O.sub.3. The deposition may use an ALD or (MO)CVD process. The result is shown in
(18) A deposition is then made of a layer 172 of an oxide material on the layer 170. As an example, the oxide material may comprise SiO2 deposited using PECVD. The result is shown in
(19) A chemical mechanical polish (CMP) is then performed on the layer 172, with that polish stopping when the layer 170 is reached. The result is shown in
(20) A mask (not shown) is formed on the polished surface using conventional lithographic masking techniques, and an etch is performed through the mask to open an aperture 176 in the layers 170 and 172 that exposes the ends of the portions 154 of the CDTI structures 146 in the peripheral area 162. As an example, the etch may comprise a standard dry etch process with selectivity with respect to the metal filling the CDTI. The result is shown in
(21) Conventional lithographic techniques are then used to pattern one or more metal material deposits to form a bonding pad 130 at least within the aperture 176. The bonding pad 130 may include a metal liner 132 and a metal block 134. The metal liner 132 may be made of Ti, TiN, Ta, or TaN. The metal block 134 may be made of aluminum. With this configuration, the bonding pad 130 can be located at the recessed back side surface 112r and be electrically connected through the CDTI structures 146 in the peripheral area 162 and the contacts 122 to the metallization layers M1-Mn. The result is shown in
(22)
(23) It will be noted that although an implementation utilizes intersecting rows/columns of CDTI structures 146, it is also possible to form the interconnection structure through the substrate 110 using a plurality of parallel CDTI structures (for example, only rows or only columns) as shown in
(24) Reference is now made to
(25)
(26) Plan views of the front side surface 114 in the peripheral area 162 illustrating different arrangements for the CDTI structures 146 are shown in
(27) A substrate recess process is then performed on the back side surface 112. The substrate recess process is selective to remove semiconductor substrate material and reduce the thickness of the substrate 110. In an embodiment, the substrate recess process may comprise a selective (silicon) etch. The result of completion of the substrate recess process is shown in
(28) A conformal deposition is then made of a layer 170 of a high k dielectric material on the recessed back side surface 112r and the exposed portions 154 of the CDTI structures 146. As an example, k>15 and the dielectric material may comprise HfO.sub.2 or Al.sub.2O.sub.3. The deposition may use an ALD or (MO)CVD process. The result is shown in
(29) A deposition is then made of a layer 172 of an oxide material on the layer 170. As an example, the oxide material may comprise SiO.sub.2 deposited using a PECVD process. The result is shown in
(30) A chemical mechanical polish (CMP) is then performed on the layer 172, with that polish stopping before reaching the layer 170. The result is shown in
(31) A mask (not shown) is formed on the polished surface using conventional lithographic masking techniques, and an etch is performed through the mask to open an aperture 176 in the layers 170 and 172 that exposes the ends of the portions 154 of the CDTI structures 146 in the peripheral area 162. As an example, the etch may comprise a standard dry etch process with selectivity with respect to the metal filling the CDTI. The result is shown in
(32) Conventional lithographic techniques are then used to pattern one or more metal material deposits to form a bonding pad 130 at least within the aperture 176. The bonding pad 130 may include a metal liner 132 and a metal block 134. The metal liner 132 may be made of Ti, TiN, Ta, or TaN. The metal block 134 may be made of aluminum. With this configuration, the bonding pad 130 can be located at the recessed back side surface 112r and be electrically connected through the CDTI structures 146 in the peripheral area 162 and the contacts 122 to the metallization layers M1-Mn. The result is shown in
(33)
(34) Reference is now made to
(35)
(36) Plan views of the front side surface 114 in the peripheral area 162 illustrating different arrangements for the CDTI structures 146 are shown in
(37) A substrate recess process is then performed on the back side surface 112. The substrate recess process is selective to remove semiconductor substrate material and reduce the thickness of the substrate 110. In an embodiment, the substrate recess process may comprise a selective (silicon) etch. The result of completion of the substrate recess process is shown in
(38) A conformal deposition is then made of a layer 170 of a high k dielectric material on the recessed back side surface 112r and the exposed portions 154 of the CDTI structures 146 in the peripheral area 162 and on the back side surface 112 in the core area 160. As an example, k>15 and the dielectric material may comprise HfO.sub.2 or Al.sub.2O.sub.3. The deposition may use an ALD or (MO)CVD process. The result is shown in
(39) A deposition is then made of a layer 172 of an oxide material on the layer 170. As an example, the oxide material may comprise SiO.sub.2 deposited using a PECVD process. The result is shown in
(40) A chemical mechanical polish (CMP) is then performed on the layer 172. The result is shown in
(41) A mask (not shown) is formed on the polished surface using conventional lithographic masking techniques, and an etch is performed through the mask to open an aperture 176 in the layers 170 and 172 that exposes the ends of the portions 154 of the CDTI structures 146 in the peripheral area 162. As an example, the etch may comprise a standard dry etch process with selectivity with respect to the metal filling the CDTI. The result is shown in
(42) Conventional lithographic techniques are then used to pattern one or more metal material deposits to form a bonding pad 130 at least within the aperture 176. The bonding pad 130 may include a metal liner 132 and a metal block 134. The metal liner 132 may be made of Ti, TiN, Ta or TaN. The metal block 134 may be made of aluminum. With this configuration, the bonding pad 130 can be located at the recessed back side surface 112r and be electrically connected through the CDTI structures 146 in the peripheral area 162 and the contacts 122 to the metallization layers M1-Mn. The result is shown in
(43)
(44) Reference is now made to
(45)
(46) Plan views of the front side surface 114 in the peripheral area 162 illustrating different arrangements for the CDTI structures 146 are shown in
(47) A conformal deposition is then made of a layer 170 of a high k dielectric material on the back side surface 112. As an example, k>15 and the dielectric material may comprise HfO.sub.2 or Al.sub.2O.sub.3. The deposition may use an ALD or (MO)CVD process. The result is shown in
(48) A deposition is then made of a layer 172 of an oxide material on the layer 170. As an example, the oxide material may comprise SiO2 deposited using a PECVD process. Optionally, a chemical mechanical polish (CMP) could be performed on the layer 172 if needed. The result is shown in
(49) A mask (not shown) is formed on the polished surface using conventional lithographic masking techniques, and an etch is performed through the mask to open an aperture 176 in the layers 170 and 172 that exposes the ends of the CDTI structures 146 (and in particular the end of the conductive region 150) in the peripheral area 162. As an example, the etch may comprise a standard dry etch with selectivity with respect to the metal filling the CDTI. The result is shown in
(50) Conventional lithographic techniques are then used to pattern one or more metal material deposits to form a bonding pad 130 at least within the aperture 176. The bonding pad 130 may include a metal liner 132 and a metal block 134. The metal liner 132 may be made of Ti, TiN, Ta or TaN. The metal block 134 may be made of aluminum. With this configuration, the bonding pad 130 can be located at the back side surface 112 and be electrically connected through the CDTI structures 146 in the peripheral area 162 and the contacts 122 to the metallization layers M1-Mn. The result is shown in
(51) Reference is now made to
(52)
(53) Plan views of the front side surface 114 in the peripheral area 162 illustrating different arrangements for the CDTI structures 146 are shown in
(54) A conformal deposition is then made of a layer 170 of a high k dielectric material on the back side surface 112. As an example, k>15 and the dielectric material may comprise HfO.sub.2 or Al.sub.2O.sub.3. The deposition may use an ALD or (MO)CVD process. The result is shown in
(55) A deposition is then made of a layer 172 of an oxide material on the layer 170. As an example, the oxide material may comprise SiO2 deposited using a PECVD process. Optionally, a chemical mechanical polish (CMP) may be performed on the layer 172 if needed. The result is shown in
(56) A mask (not shown) is formed on the polished surface using conventional lithographic masking techniques, and an etch is performed through the mask to open an aperture 176 in the layers 170 and 172 that exposes the ends of the CDTI structures 146 (and in particular the ends of the conductive regions 150) in the peripheral area 162. As an example, the etch may comprise a standard dry etch process with selectivity with respect to the metal filling the CDTI. The result is shown in
(57) A conformal deposition is then made of a metal multi-layer on the layer 172, the multi-layer including a titanium-nitride (TiN) layer 182 and a tungsten (W) layer 184. The deposition may use a PVD process. The result is shown in
(58) A mask (not shown) is formed on the layer 184 using conventional lithographic masking techniques, and an etch is performed through the mask to pattern the layer 184 to form a plurality of tungsten base structures 188. As an example, the etch may comprise a metal dry etch process. The result is shown in
(59) A deposition is then made of a layer 192 of an oxide material on the tungsten base structures 188 and the layer 182. As an example, the oxide material may comprise SiO.sub.2 or other low index materials deposited using a PECVD process. A chemical mechanical polish (CMP) is then performed on the layer 192. The result is shown in
(60) A mask (not shown) is formed on the polished surface using conventional lithographic masking techniques, and an etch is performed through the mask to open apertures 196 in the layer 192 that exposes the tungsten base structures 188. As an example, the etch may comprise a dry etch process. The result is shown in
(61) Conventional lithographic techniques are then used to pattern one or more metal material deposits to form bonding pads 130 and 130 at least within the apertures 196. The bonding pads 130, 130 may include a metal liner 132 and a metal block 134. The metal liner 132 may be made of Ti, TiN, Ta or TaN. The metal block 134 may be made of aluminum. With this configuration, the bonding pad 130 can be located at the back side surface 112 and be electrically connected through the CDTI structures 146 in the peripheral area 162 and the contacts 122 to the metallization layers M1-Mn. The bonding pad 130 may also be electrically connected to CDTI structures the metal routing lines. The result is shown in
(62) In an alternative implementation, as shown in
(63)
(64) As noted herein, the integrated circuits within the core area 160 may comprise photosensitive integrated circuits. For example, the core area 160 could include a plurality of such photosensitive integrated circuits arranged in rows and columns to form a pixel array. Each photosensitive integrated circuit may comprise a circuit of the back-side illumination (BSI) type which receives radiation through the back side of the integrate circuit chip. This is the same side of the integrated circuit chip where the bonding pads 130 are located.
(65) It will further be understood that the provision of tungsten base structures 188 is equally applicable in the implementations of the process as shown in
(66) The foregoing description has provided by way of exemplary and non-limiting examples a full and informative description of one or more exemplary embodiments of this invention. However, various modifications and adaptations may become apparent to those skilled in the relevant arts in view of the foregoing description, when read in conjunction with the accompanying drawings and the appended claims. However, all such and similar modifications of the teachings of this invention will still fall within the scope of this invention as defined in the appended claims.