Transport system with crane
10699928 ยท 2020-06-30
Assignee
Inventors
Cpc classification
H01L21/67727
ELECTRICITY
B65G1/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A transport system includes an overhead transport vehicle that travels on a first track and is capable of delivering and receiving an article to and from a load port of a processing tool; a storage rack having a plurality of shelves that store the articles arranged in a vertical direction; a crane that travels on a second track parallel with the first track and is capable of delivering and receiving the article to and from the load port and the storage rack, respectively; and a first buffer arranged at a position where the crane that has stopped traveling at a position to deliver or receive the article to or from the load port is able to deliver or receive the article.
Claims
1. A transport system comprising: an overhead transport vehicle that 1) travels on a first track and 2) delivers and receives an article directly to and from a load port of a processing tool; a storage rack having a plurality of shelves that store the articles arranged in a vertical direction; a crane that 1) travels on a second track parallel with the first track and 2) delivers and receives the article directly to and from the load port and the storage rack, respectively; and a first buffer arranged at a position where the crane that has stopped traveling at a position to deliver or receive the article directly to or from the load port is able to deliver or receive the article, wherein the crane moves the article horizontally to one lateral side of the second track by a first distance and transfers the article to the load port, the crane moves the article horizontally to the one lateral side of the second track by a second distance different from the first distance and transfers the article to the first buffer, and the overhead transport vehicle delivers or receives the article to and from the first buffer.
2. The transport system according to claim 1, wherein the overhead transport vehicle includes a lateral extender that moves the article in horizontal directions, and the first buffer is arranged at a position where the overhead transport vehicle is able to deliver or receive the article using the lateral extender.
3. The transport system according to claim 2, wherein the first buffer is arranged at a position where the overhead transport vehicle that has stopped traveling at a position to deliver or receive the article to or from the load port is able to deliver or receive the article using the lateral extender.
4. The transport system according to claim 3, further comprising a second buffer adjacent to the first buffer that allows the crane to deliver or receive the article.
5. The transport system according to claim 3, wherein the storage rack is arranged adjacent to the processing tool, and the overhead transport vehicle is capable of delivering and receiving the article to and from an uppermost shelf of a plurality of shelves of the storage rack.
6. The transport system according to claim 3, wherein the first track is installed directly above the load port.
7. The transport system according to claim 2, further comprising a second buffer adjacent to the first buffer that allows the crane to deliver or receive the article.
8. The transport system according to claim 2, wherein the storage rack is arranged adjacent to the processing tool, and the overhead transport vehicle is capable of delivering and receiving the article to and from an uppermost shelf of a plurality of shelves of the storage rack.
9. The transport system according to claim 3, wherein the first track is installed directly above the load port.
10. The transport system according to claim 1, further comprising a second buffer adjacent to the first buffer that allows the crane to deliver or receive the article.
11. The transport system according to claim 10, wherein the overhead transport vehicle includes a lateral extender that moves the article in the horizontal directions, and the second buffer is arranged at a position where the overhead transport vehicle is able to deliver or receive the article using the lateral extender.
12. The transport system according to claim 11, wherein the storage rack is arranged adjacent to the processing tool, and the overhead transport vehicle is capable of delivering and receiving the article to and from an uppermost shelf of a plurality of shelves of the storage rack.
13. The transport system according to claim 11, wherein the first track is installed directly above the load port.
14. The transport system according to claim 10, wherein the storage rack is arranged adjacent to the processing tool, and the overhead transport vehicle is capable of delivering and receiving the article to and from an uppermost shelf of a plurality of shelves of the storage rack.
15. The transport system according to claim 10, wherein the first track is installed directly above the load port.
16. The transport system according to claim 1, wherein the storage rack is arranged adjacent to the processing tool, and the overhead transport vehicle is capable of delivering and receiving the article to and from an uppermost shelf of a plurality of shelves of the storage rack.
17. The transport system according to claim 16, wherein the first track is installed directly above the load port.
18. The transport system according to claim 1, wherein the first track is installed directly above the load port.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF REFERENCE SIGNS
(9) 1A, 1B, 1C Transport system
(10) 2 Processing tool
(11) 3 Article
(12) 4 Load port
(13) 11 First track
(14) 12 Overhead transport vehicle
(15) 13 Storage rack
(16) 14 Second track
(17) 15 Crane
(18) 16 First buffer
(19) 17 Second buffer
(20) 18 Ceiling
(21) 21 Main body
(22) 22 Flange
(23) 24 Columnar part
(24) 25 Plate-shaped part
(25) 26 Travel driver
(26) 27 Lift driver
(27) 28 Lateral extender
(28) 29 Controller
(29) 30 Covers
(30) 31 Driver
(31) 32 Claw
(32) 33 Suspenders
(33) 34 Support shaft
(34) 35 Fixture
(35) 36 Upper plate
(36) 37 Lower plate
(37) 41 Shelf
(38) 42 Shelf
(39) 43 Floor Surface
(40) 45 Traveling carrier
(41) 46 Support column
(42) 47 Lifter
(43) 48 Transferor
(44) 49 Controller
(45) 50 Guide
(46) 51 Multi-joint Arm
(47) 52 Holder
(48) 55 Support part
(49) 56 Placement part
DETAILED DESCRIPTION
(50) The following describes examples with reference to the drawings. In the following drawings, an XYZ coordinate system is used to describe the directions in each drawing. In the XYZ coordinate system, the vertical direction is taken as the Z direction, and the horizontal directions are taken as the X direction and the Y direction. Also, in each of the X, Y, and Z directions, the side pointed by arrow is referred to as the + side (for example, +X side) and the opposite side thereof is referred to as the side (for example, Y side) as appropriate.
First Example
(51) Hereunder, a first example is described.
(52) The article 3 is, for example, a container such as a FOUP accommodating semiconductor wafers used to manufacture semiconductor devices and a reticle pod accommodating processing members such as a reticle. The processing tool 2 includes a load port 4 on which the article 3 is placed. The number of articles 3 that can be placed on the load port 4 (refer to the processing tool 2 on the +Y side) is, for example, two, one of which (indicated by solid line) is the article 3 to be transported into the processing tool 2 and the other (indicated by dotted line) of which is the article 3 to be transported out from the processing tool 2. The number of articles 3 that can be placed on the load port 4 may be one or three or more.
(53) The transport system 1A includes a first track 11, an overhead transport vehicle 12, a storage rack 13, a second track 14, a crane 15, a first buffer 16, and a second buffer 17. The first track 11 is installed on a ceiling 18 of a facility (see
(54) In this example, the first track 11 is installed directly above the load port 4. That is to say, the first track 11 is installed to pass directly above the load port 4. When delivering the article 3 to the load port 4, the overhead transport vehicle 12 stops traveling directly above the load port 4 while holding the article 3 and lowers the article 3 onto the load port 4. Also, when receiving the article 3 from the load port 4, the overhead transport vehicle 12 stops traveling directly above the load port 4, and lifts the article 3 from the load port 4.
(55)
(56) The overhead transport vehicle 12 is called OHT (overhead hoist transport), OHV (overhead hoist vehicle) or the like. The overhead transport vehicle 12 includes a travel driver 26, a lift driver 27, a lateral extender 28, and a controller 29. The lift driver 27 lifts and lowers the article 3 in a vertical direction (the Z direction). The travel driver 26 holds the lift driver 27 and is capable of moving in the horizontal direction along the first track 11. The lateral extender 28 is capable of moving the lift driver 27 in the horizontal direction (in the X direction) with respect to the first track 11. The controller 29 controls each part of the overhead transport vehicle 12.
(57) The overhead transport vehicle 12 travels along the first track 11 by the driving force of the travel driver 26. The overhead transport vehicle 12 includes covers 30 arranged on sides of the article 3. The covers 30 are provided in the traveling directions of the overhead transport vehicle 12 (the Y side and the +Y side in
(58) The lift driver 27 is supported on the travel driver 26 via the lateral extender 28. The lift driver 27 includes a holder 23 that holds the article 3 and a driver 31 that moves the holder 23 in the vertical direction. The holder 23 suspends and holds the article 3 by grasping the flange 22 of the article 3. The holder 23 is, for example, a chuck having a claw 32 movable in the horizontal direction and holds the article 3 by inserting the claw 32 under the plate-shaped part 25 of the flange 22. The holder 23 connects to suspenders 33 (see
(59) The lateral extender 28 is arranged between the covers 30 below the travel driver 26. The lateral extender 28 connects to the travel driver 26 via a support shaft 34. The support shaft 34 extends downward from the travel driver 26, and the travel driver 26 is attached to a lower part of the support shaft 34. The lateral extender 28 includes a fixture 35 and movers (an upper plate 36, a lower plate 37). The fixture 35 is supported on the support shaft 34 and fixed to the travel driver 26. The upper plate 36 is arranged below the fixture 35, and overlaps with the fixture 35 in
(60) The lateral extender 28 is such that the driver of the upper plate 36 and the driver of the lower plate 37 are individually provided, for example, and the upper plate 36 and the lower plate 37 are independently movable in the X direction. For example, the lateral extender 28 can move only one of the upper plate 36 and the lower plate 37 in the X direction while both of the upper plate 36 and the lower plate 37 can also be moved in the X direction, and the stroke of the mover (the amount of movement in the X direction) is variable.
(61) In the lateral extender 28, the upper plate 36 and the lower plate 37 may have a common driver or may be movable in parallel in the X direction by a linker or the like. Further, the configuration of the lateral extender 28 described above is an example and can be appropriately changed. For example, the mover may be only the upper plate 36, or three or more members movable in the X direction may be provided. Also, the overhead transport vehicle 12 need not include the lateral extender 28. The overhead transport vehicle 12 may include a rotator (not shown in the figure) that rotates the lift driver 27 about an axis parallel to the Z direction. The rotator adjusts the orientation of the article 3 held by the holder 23 by rotating the lift driver 27.
(62) When the overhead transport vehicle 12 delivers the article 3 by the lateral extender 28 as shown in
(63) When the overhead transport vehicle 12 receives the article 3 by the lateral extender 28, in a state where the lateral extender 28 has moved the lift driver 27 to the +X side, the lift driver 27 feeds out the suspenders 33 downward to lower the holder 23, and the flange 22 of the article 3 is grasped by the holder 23. The lift driver 27 takes up the suspenders 33 to raise the article 3 to a predetermined height. The driver of the lateral extender 28, in a state where the article 3 has been raised to a predetermined height, moves the upper plate 36 to the X side with respect to the fixture 35 and moves the lower plate 37 to the X side with respect to the upper plate 36. As a result, the lateral extender 28 moves the lift driver 27 supported on the lower plate 37 to the target position and moves the article 3 held by the holder 23 of the lift driver 27 to the accommodation space SP between the covers 30.
(64) Next, the storage rack 13 will be described with reference to
(65) The storage rack 13 includes a plurality of shelves (41, 42) (see
(66) The storage rack 13 need not use the top panel thereof as the shelf 41 and, in this case, the number of the shelves 42 is two or more. Moreover, the transport system 1A may include a UTB (under-track buffer) above the storage rack 13. In
(67) Next, the second track 14 and the crane 15 will be described, with reference to
(68) The crane 15 travels on the second track 14 and is capable of delivering and receiving the article 3 to and from the load port 4 and the storage rack 13, respectively. Also, the crane 15 is capable of transporting the article 3 in each of the X direction, the Y direction, and the Z direction. As shown in
(69) The traveling carrier 45 has, for example, a plurality of wheels (not shown in the figure) and moves in the horizontal direction (the Y direction) along the second track 14. The support column 46 is a mast or the like and extends in the vertical direction (the Z direction) from an upper surface of the traveling carrier 45. The support column 46 is fixed to the traveling carrier 45 and is supported on the traveling carrier 45. The support column 46 is also supported on a guide 50 provided on the ceiling 18 and moves in the Y direction together with the traveling carrier 45. The lifter 47 is supported on the support column 46 and is slidable in the Z direction along the support column 46. The transferor 48 (see
(70) The transferor 48 is capable of moving the holder 52 in the horizontal directions (in the X direction and the Y direction) by bending the arm 51 at joints. The transferor 48 holds the flange 22 (see
(71) The crane 15 is capable of receiving the article 3 from the load port 4 and delivering the article 3 to the shelf 41 or the shelf 42 of the storage rack 13. Also, the crane 15 is capable of receiving the article 3 from the shelf 41 or the shelf 42 of the storage rack 13 and delivering the article 3 to the load port 4. The crane 15 can transfer the article 3 from one shelf of the storage rack 13 (for example, the uppermost shelf 41) to another shelf (for example, the lower shelf 42). The controller 49 controls each part of the crane 15. The controller 49 controls the traveling carrier 45 to cause the traveling carrier 45 to travel or stop. In addition, the controller 49 controls the lifter 47 and the transferor 48 to move the holder 52 to the target position and to thereby cause the holder 52 to grasp the article 3 and/or causes the holder 52 to transfer the article 3 held by the holder 52 to a predetermined position.
(72) Next, the first buffer 16 and the second buffer 17 will be described, with reference to
(73) As shown in
(74) When the lateral extender 28 (see
(75) Moreover, the overhead transport vehicle 12 is, in the state of having stopped traveling, also capable of transferring the article 3 between the load port 4 and the first buffer 16. The overhead transport vehicle 12 is controlled by the controller 29 and stops traveling directly above the load port 4 and then uses the lateral extender 28 to accommodate the article 3 placed on the first buffer 16 into the accommodation space SP. Then, the overhead transport vehicle 12 is controlled by the control unit 29 to lower the article 3 to directly below the accommodation space SP to place the article 3 on the load port 4. Similarly, after the article 3 has been lifted from the load port 4 to the accommodation space SP, the overhead transport vehicle 12 can place the article 3 on the first buffer 16 using the lateral extender 28.
(76) The first buffer 16 is arranged at the position where the crane 15 that has stopped traveling at a position to deliver or receive the article 3 to or from the load port is able to deliver or receive the article 3. Symbol P1 in
(77) For example, when the article 3 is placed on the load port 4, the crane 15 transfers the article 3 from the load port 4 to the first buffer 16 in the state of having stopped traveling at the position P1 to create space for which the overhead transport vehicle 12 transports the article 3 to the load port 4. At this time, the controller 49 controls the traveling carrier 45 to cause the traveling carrier 45 to stop traveling at the position P1. Moreover, the controller 49 controls the lifter 47 and the transferor 48 in a state where the traveling carrier 45 has stopped traveling at the position P1, and the controller 49 moves the holder 52 to the position of the article 3 placed on the load port 4 and causes the holder 52 to hold the article 3. The control unit 49 controls the lifter 47 and the transferor 48 to lift and move the article 3 in the horizontal direction and holds the article 3 above the lifter 47. After having raised the article 3 to the height of the first buffer 16 by the lifter 47, the controller 49 controls the lifter 47 and the transferor 48 to place the article 3 on the placement part 56 of the first buffer 16.
(78) For example, when the article 3 is not placed on the load port 4, the crane 15 transfers the article 3 from the first buffer 16 to the load port 4 to supply the article 3 to be processed by the processing tool 2. The controller 49 operates the respective parts of the crane 15 in the reverse order of transferring the article 3 from the load port 4 to the first buffer 16, for example, to thereby transfer the article 3 from the first buffer 16 to the load port 4. In this way, the crane 15 can transfer the article 3 from the load port 4 to the first buffer 16 without the traveling carrier 45 traveling. Therefore, the transport system 1A can eliminate the length of time required for moving the traveling carrier 45 to transfer the article 3 and can quickly deliver and receive the article 3.
(79)
(80)
Second Example
(81) When there are a plurality of placement positions of the article 3 on the load port 4, the first buffer 16 may be provided to correspond to at least one of the plurality of placement positions. For example, as shown in
Second Example
(82) Hereunder, a second example is described. In the second example, similar members as those described above are assigned with the same symbols and the descriptions thereof are omitted or simplified.
(83) When delivering or receiving the article 3 to and from the first buffer 16, the overhead transport vehicle 12 stops traveling directly above the first buffer 16 and raises or lowers the article 3 to or from directly below the accommodation space SP. In this example, a lateral extender 28 of the overhead transport vehicle 12 is capable of moving a lift driver 27 (see
Third Example
(84) Hereunder, a third example is described. In the third example, similar members as those described above are assigned with the same symbols and the descriptions thereof are omitted or simplified.
(85) The technical scope of this disclosure is not limited to the mode described in the above examples. One or more of the requirements described in the above examples may be omitted in some cases. One or more of the requirements described in the above examples may be appropriately combined. In addition, the contents of Japanese Patent Application No. 2016-126180 and all documents cited in the detailed description are incorporated herein by reference to the extent permitted by law.