Electronic device using group III nitride semiconductor and its fabrication method
10355115 ยท 2019-07-16
Assignee
Inventors
Cpc classification
H01L21/28575
ELECTRICITY
H01L29/7787
ELECTRICITY
H01L29/66462
ELECTRICITY
H01L29/205
ELECTRICITY
C30B7/105
CHEMISTRY; METALLURGY
H01L29/36
ELECTRICITY
H01L29/045
ELECTRICITY
H01L29/0696
ELECTRICITY
C30B25/20
CHEMISTRY; METALLURGY
H01L21/0262
ELECTRICITY
H01L21/02631
ELECTRICITY
H01L29/66356
ELECTRICITY
H01L29/66219
ELECTRICITY
H01L29/66924
ELECTRICITY
International classification
H01L29/66
ELECTRICITY
H01L29/04
ELECTRICITY
H01L29/739
ELECTRICITY
C30B7/10
CHEMISTRY; METALLURGY
C30B25/20
CHEMISTRY; METALLURGY
C30B29/40
CHEMISTRY; METALLURGY
H01L21/02
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/10
ELECTRICITY
H01L29/778
ELECTRICITY
H01L29/36
ELECTRICITY
H01L21/306
ELECTRICITY
H01L29/205
ELECTRICITY
Abstract
The present invention discloses an electronic device formed of a group III nitride. In one embodiment, a substrate is fabricated by the ammonothermal method and a drift layer is fabricated by hydride vapor phase epitaxy. After etching a trench, p-type contact pads are made by pulsed laser deposition followed by n-type contact pads by pulsed laser deposition. The bandgap of the p-type contact pad is designed larger than that of the drift layer. Upon forward bias between p-type contact pads (gate) and n-type contact pads (source), holes and electrons are injected into the drift layer from the p-type contact pads and n-type contact pads. Injected electrons drift to the backside of the substrate (drain).
Claims
1. A method of fabricating a device comprising: (a) growing a drift layer of Ga.sub.1-x2-y2AlX.sub.2Iny.sub.2N (0x21,0y21) by vapor phase epitaxy on a first side of a substrate of Ga.sub.1-x-yAl.sub.xIn.sub.yN (0x1,0y1); (b) etching a trench in the drift layer to make a p-type contact pad closer to the substrate than n-type contact pads are to the substrate as formed in the device; (c) forming the p-type contact pad of Ga.sub.1-x3-y3AlX.sub.3Iny.sub.3N (0x31, 0y31) on the drift layer by a deposition method which does not use a hydrogen-containing source; (d) forming the n-type contact pads of Ga.sub.1-x4-y4AlX.sub.4Iny4N (0x41, 0y41) on the drift layer by a deposition method which does not use a hydrogen-containing source, and wherein the n-type contact pads are separated from the p-type contact pads by a sufficient distance that the n-type contact pads do not directly touch the p-type contact pads: and (e) forming an ohmic contact on a second side of the substrate, wherein the step of etching the trench in the drift layer comprises dry etching a portion of the drift layer before formation of the p-type contact pad, and wherein the device is not exposed to air between the dry etching and the formation of the p-type contact pad.
2. The method of claim 1, wherein the step of growing the drift layer by vapor phase epitaxy does not use a carbon-containing source.
3. The method of claim 1, wherein the p-type contact pad is formed without exposing the device to air after etching the trench in the drift layer.
4. The method of claim 1, wherein the step of forming the p-type contact pad comprises depositing a layer of p-type contact pad material, etching the p-type contact pad material through and into the drift layer to form an etched area, and depositing additional drift layer material to fill the etched area.
5. The method of claim 1, wherein the p-type contact pad is formed at or below 800 C.
6. The method of claim 1, wherein the p-type contact pad is formed by pulsed laser deposition.
7. The method of claim 1, wherein the drift layer is formed by hydride vapor epitaxy.
8. The method of claim 1, wherein the substrate is fabricated by the ammonothermal method.
9. The method of claim 1, wherein an n-type contact pad of the n-type contact pads on the substrate is at a position sufficiently close to the p-type contact pad that a depletion zone extends from said p-type contact pad and beneath the n-type contact pad.
10. The method of claim 9, wherein the n-type contact pad is formed at a position sufficiently close to adjacent p-type contact pads that a depletion zone from each of the adjacent p-type contact pads extends beneath the n-type contact pad.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Referring now to the drawings in which like reference numbers represent corresponding parts throughout:
(2)
(3) In the figures each number represents the following:
(4) 1. Homoepitaxial substrate
(5) 2. Backside contact
(6) 3. Drift layer
(7) 3a. A depletion region created inside the drift layer
(8) 4. p-type contact pads
(9) 5. Ohmic contact to the p-type contact pads
(10) 6. n-type contact pads
(11) 7. Ohmic contact to the n-type contact pads
(12)
(13) 10. A region for drift layer
(14) 10a. A depletion region created inside the drift layer by the p-type contact pad
(15) 11. A region for p-type contact pads
(16) 12. A region for n-type contact pads
(17) 13. The arrow indicates a distance between the p-type contact pad and the n-type contact pad.
(18)
(19) 10. A region for drift layer
(20) 11. A region for p-type contact pads
(21) 12. A region for n-type contact pads
(22) 13. The arrow indicates a distance between the p-type contact pad and the n-type contact pad.
(23)
(24) In the figure each number represents the following:
(25) 1. Homoepitaxial substrate
(26) 2. Backside contact
(27) 3. Drift layer
(28) 3b. Etched holes created in the drift layer
(29) 4. p-type contact pads
(30) 5. Ohmic contact to the p-type contact pads
(31) 6. n-type contact pads
(32) 7. Ohmic contact to the n-type contact pads
(33) 8. A mask to create etched holes in the drift layer
(34) 9. A mask to create n-type contact pads.
(35)
(36) In the figure each number represents the following:
(37) 1. Homoepitaxial substrate
(38) 2. Backside contact
(39) 3. Drift layer
(40) 3b. Etched holes created in the drift layer
(41) 3c. Regrown drift layer
(42) 4. p-type contact pads
(43) 5. Ohmic contact to the p-type contact pads
(44) 6. n-type contact pads
(45) 7. Ohmic contact to the n-type contact pads
(46) 8. A mask to create etched holes in the drift layer
(47) 9. A mask to create n-type contact pads.
(48)
(49) In the figures each number represents the following:
(50) 1. Homoepitaxial substrate
(51) 3. Drift layer
(52) 3a. A depletion region created inside the drift layer
(53) 4. p-type contact pads
(54) 5. Ohmic contact to the p-type contact pads
(55) 6. n-type contact pads
(56) 7. Ohmic contact to the n-type contact pads
(57) 10. Drain layer
(58) 11. Ohmic contact to drain layer.
(59)
(60) In the figure each number represents the following:
(61) 1. Homoepitaxial substrate
(62) 3. Drift layer
(63) 3b. Etched holes created in the drift layer
(64) 3c. Regrown drift layer
(65) 4. p-type contact pads
(66) 5. Ohmic contact to the p-type contact pads
(67) 6. n-type contact pads
(68) 7. Ohmic contact to the n-type contact pads
(69) 8. A mask to create etched holes in the drift layer
(70) 9. A mask to create n-type contact pads.
(71) 10. Drain layer
(72) 11. Ohmic contact to drain layer.
DETAILED DESCRIPTION OF THE INVENTION
(73)
(74) To realize a GaN-based electronic device with a vertical configuration, a homoepitaxial substrate 1, such as GaN, AlN or generally Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11 may be used. The substrate preferably has a dislocation density less than 510.sup.5 cm.sup.2. Among many choices, highly conductive n-type GaN substrates are the best choice to minimize series resistance (i.e. on-resistance). Preferably the substrate has an electron concentration greater than 510.sup.18 cm.sup.3 and more preferably greater than about 210.sup.19 cm.sup.3. The substrate may or may not contain sodium or other element that is used as a mineralizer in ammonothermal growth.
(75) Currently, majority of commercially available GaN substrates are produced by a method called hydride vapor phase epitaxy (HVPE). HVPE is a vapor phase method, which has a difficulty in reducing defect density less than 510.sup.5 cm.sup.2. Furthermore, the manufacturing process involves removal of the substrate after growing a thick (more than 0.1 mm) GaN layer, which is quite labor intensive and low yield. In addition, obtaining higher electron concentration than about 210.sup.19 cm.sup.3 is not commonly available possibly due to limited incorporation of silicon into GaN. Therefore, although a vertical device in the current invention can be fabricated using HVPE-made GaN substrates, it is more preferable to use GaN produced by another method.
(76) To obtain low-cost, low-defect, highly conductive GaN substrates of which density of dislocations and/or grain boundaries is less than about 510.sup.5 cm.sup.2, a new method called ammonothermal growth has been developed [refs. 1-6].The ammonothermal method is one of the bulk growth methods of group III nitride crystals using supercritical ammonia.
(77) Growth rate of crystals in supercritical ammonia is typically low. To grow bulk GaN crystals at a practically useful speed for producing substrates, a chemical additive called a mineralizer is added to the supercritical ammonia. A mineralizer is typically an element or a compound of group I elements or group VII elements, such as potassium, sodium, lithium, potassium amide, sodium amide, lithium amide, ammonium fluoride, ammonium chloride, ammonium bromide, ammonium iodide and gallium iodide. Sometimes more than two kinds of mineralizers are mixed to attain a good growth condition.
(78) Although most of the mineralizers are interchangeable, sodium is the most favorable mineralizer in terms of growth rate, purity and handling. By ammonothermal growth using sodium, GaN substrates having dislocation density less than about 510.sup.5 cm.sup.2 can be produced. Low defect of GaN substrate is beneficial to attaining high breakdown voltage.
(79) GaN substrates grown by ammonothermal growth contain high concentration of oxygen which attains electron concentration of the substrate higher than about 510.sup.18 cm.sup.3 or more preferably about 210.sup.19 cm.sup.3. This feature is desired to minimize series resistance. For the above-mentioned reasons, the vertical electronic devices of the current invention preferably use GaN substrates produced by the ammonothermal method. Optionally the substrate can be an alloy of group III nitride expressed as Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11).
(80) The homoepitaxial substrate 1 may be formed by growing one or more bulk crystals of Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N(0x11, 0y11) using the ammonothermal method. The crystals may be grown under acidic, basic, or neutral conditions in a high-pressure reactor as known in the art or as described in any of the generally-related patent applications listed above.
(81) An electron donor such as oxygen and/or hydrogen is incorporated into the bulk crystal during ammonothermal growth by introducing enough oxygen and/or hydrogen into the growth chamber of the high-pressure reactor as nutrient, mineralizer, seed, ammonia, and any other desired materials are placed in the reactor. Oxygen and hydrogen can be introduced into the chamber from air by evacuating the reactor of ambient air after loading the raw materials but leaving a sufficient amount of air in the reactor to provide the desired level of oxygen and moisture in the chamber.
(82) Oxygen and hydrogen can also or alternatively be introduced into the reactor chamber in the form of an oxide or hydride of e.g. an element used in the mineralizer. For instance, sodium and/or potassium may be used as the mineralizer, and often the sodium and/or potassium added to the reactor has an amount that has oxidized or moistened. The mineralizer may be oxidized sufficiently in e.g. an oxygen-containing environment prior to and/or during insertion into the reactor so that the mineralizer provides a sufficient amount of oxygen/hydrogen and provides the specified level of oxygen/hydrogen concentration in the bulk crystal.
(83) The amount of oxygen and/or hydrogen added to the reactor by any of the methods above is sufficient to provide a substrate with an oxygen and/or hydrogen concentration that is preferably greater than about 510.sup.18 cm.sup.3 and more preferably greater than about 210.sup.19 cm.sup.3.
(84) Although the majority of conventional group III nitride electronic devices are fabricated using metalorganic chemical vapor deposition (MOCVD), a drift layer grown by MOCVD tends to show lower breakdown voltage than the theoretical value. We have considered the possible reasons for this problem and have reasoned that carbon impurity in the drift layer during device fabrication could cause the decrease of the breakdown voltage.
(85) In MOCVD, metalorganic precursors such as trimethylgallium contain a high amount of carbon, which is incorporated in the grown film. Therefore, the drift layer 3 of the group III nitride electronic device in the current invention is preferably formed using a growth method which does not utilize a carbon-containing source or precursor so that the drift layer contains little, if any, carbon. The growth method is preferably HVPE. Other methods such as molecular beam epitaxy (MBE) can be used.
(86) The drift layer 3 may be formed by HVPE on the first side of the wafer so that the impurity level and the electron concentration in the drift layer 3 are low. The first side of the homoepitaxial substrate 1 is preferably Ga polar c-plane. However, since the drift layer is typically thick (typically 5 to 15 microns), using the on-axis c-plane substrate often creates a rough surface (possibly due to three-dimensional growth). To avoid potential three-dimensional growth and achieve a smooth surface after the drift layer growth, the electronic device of the current invention preferably uses a substrate having a Ga-polar c-plane major surface with intentional miscut between 0.2 and 0.6 degree along m-direction of the crystal. The drift layer may be formed of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21).
(87) The growth conditions of the drift layer can be adjusted so that no dislocations are newly generated at the interface between the substrate and the drift layer. The adjustments may include one or more of adjusting growth temperature, temperature ramping profile, and timing of introducing reaction gas or source, as known by a person of ordinary skill.
(88) The dislocation density of the Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) drift layer can therefore be near or at the same level of that of the substrate (i.e. preferably less than about 510.sup.5 cm.sup.3).
(89) In addition, HVPE can provide the drift layer with a lower impurity concentration than that of the ammonothermal substrate. Therefore, the electron concentration of the drift layer 3 can preferably be lower than about 510.sup.16 cm.sup.3 or more preferably lower than about 110.sup.16 cm.sup.3.
(90) The carbon concentration of the drift layer is preferably less than about 110.sup.16 cm.sup.3. The high structural quality and high purity nature of the drift layer enables faster electron mobility (i.e. lower series resistance) and higher breakdown voltage.
(91) The above-mentioned combination of the layer structure and the corresponding preferred fabrication methods (i.e. ammonothermal method for the substrates and HVPE method for the drift layer) for the structure are derived from the design concept of the electronic power devices in the current invention. However, these conditions are a part of other design factors.
(92) To realize high-performance high-power devices with normally-off operation, low-series resistance, high-breakdown voltage, fast switching speed, high efficiency and low cost, the device preferably also incorporates the following components.
(93) A contact 2 (preferably Ohmic) can be created on the backside of the substrate (i.e. opposite side to the drift layer, as illustrated in
(94) At least one p-type contact pad of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) (feature 4 of
(95) In conventional vertical type electronic devices of group III nitride, p-type contact pads are typically formed by selective etching of the drift layer followed by selective MOCVD growth using a silicon dioxide mask. However, the fabricated electronic devices in the conventional methods tend to show high level of leakage current as well as low breakdown voltage under reverse bias.
(96) We considered the possible reasons for this problem and reasoned that high concentration of hydrogen in the p-type contact pads is a possible cause. Since MOCVD growth uses ammonia as well as hydrogen carrier gases, the group III nitride film grown by MOCVD contains high level of hydrogen (higher than 110.sup.17 cm.sup.3). Also, ammonia and/or hydrogen in MOCVD environment may etch the silicon dioxide mask to emit Si and/or O into the growth environment, which in turn will be incorporated into the p-type contact pads.
(97) Therefore, in one embodiment of the current invention, the p-type contact pads of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) 4 are formed by a method which does not use ammonia or hydrogen as a carrier gas so that the p-type contact pads contain little hydrogen. As a result, the hydrogen concentration of the p-type contact pads 4 is preferably less than one hundredth of that in the substrate and less than one tenth of that in the drift layer. The low hydrogen feature of the p-type contact pads may consequently help avoid leakage current and breakdown of the transistor.
(98) Another possible reason for the low breakdown voltage is that MOCVD regrowth process using a silicon dioxide mask causes incorporation of Si and/or O into the p-type contact pads probably due to high growth temperature (approximately 1050 C.). Therefore in one embodiment of the current invention, the p-type contact pads of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) 4 are formed at or below 800 C. to avoid incorporating Si and/or O into the pads. With low temperature deposition, the silicon concentration in the p-type contact pads are preferably suppressed at or below 110.sup.18 cm.sup.3.
(99) The p-type contact pads may be formed using e.g. pulsed laser deposition (PLD) or molecular beam epitaxy (MBE). PLD provides high selectivity against a mask used to define features (e.g. silicon dioxide mask), and PLD also provides high coverage on the etched trenches.
(100) Additionally, the hole concentration in the p-type contact pads can be higher than about 110.sup.17 cm.sup.3 without p-type activation annealing in the present method. PLD or MBE can consequently be used in the preferred method without the step of annealing p-type material to provide a desired hole concentration.
(101) p-type contact pads having both low hydrogen concentration and high hole concentration help provide an electronic device with high breakdown voltage and high efficiency.
(102) The impurity to obtain p-type conduction may preferably be Mg although Be can also be used. The Mg may be supplied separately during deposition process or may be pre-mixed in the group III source.
(103) Similarly, the n-type contact pads of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) 6 may be formed by PLD or MBE. The impurity to obtain n-type conduction may preferably be Ge although Si can also be used. The germanium concentration of the n-type contact pads 6 is preferably more than about 110.sup.18 cm.sup.3 and hydrogen concentration of the n-type contact pad is preferably less than about 710.sup.16 cm.sup.3. The electron concentration of the n-type contact pads 6 is preferably higher than about 110.sup.18 cm.sup.3. With these parameters, electrons are efficiently injected to the drift layer under transistor operation.
(104) If the electronic device has p-type contact pads 4 as depicted in
(105) Alternatively, the device structure in
(106) The n-type contact pads are surrounded by the p-type contact pads when viewing the device from above the top surface as in e.g.
(107) FIG.2 shows one example layout of the contact pads. The n-type contact pads 13 are surrounded by the p-type contacts pads 12. The separation width w (indicated as 14) may be set narrow enough so that the depletion regions from p-type contact pads extend under the n-type contact pads.
(108) FIG.3 shows another example layout of the contact pads, where the device shape is hexagonal and n-type contact pads are also hexagonal. This layout may ensure isotropic electronic characteristics by aligning the pad shape to the crystallographic orientation such as m-plane or a-plane.
(109) In either case, the separation width is preferably set narrow enough so that the depletion regions created by the p-type contact pad entirely cover the area under the n-type contact pads. This feature is preferable when making normally-off devices.
(110) Both p-type contact pads 4 and n-type contact pads 6 are on the same side of the drift layer. The p-type contact pads 4 and n-type contact pads 6 may therefore be separate and do not directly touch one another.
(111) The p-type contact pads 4 and n-type contact pads 6 may also be separated from one another vertically, as illustrated in
(112) One highly preferable feature of the electronic device of the current invention is that the bandgap of the p-type contact pads 4 may be larger than the bandgap of the drift layer 3. When the forward bias is applied between the p-type contact pads 4 (gate) and the n-type contact pads 6 (source), electrons are injected from the n-type contact pads 6 to the drift layer 3 and holes are injected from the p-type pad 4 to the drift layer 3. The electronic device may have two distinct properties by setting the bandgap of the p-type contact pads 4 larger than the bandgap of the drift layer 3: (1) the electrons in the drift layer cannot be injected into the p-type contact pads 4, and (2) the hole injection current from the p-type contact pad 4 to the drift layer 3 may become more than about 10,000 times higher than the electron injection current from the drift layer 3.
(113) For example, when the bandgap of the p-type contact pads 4 is larger than the bandgap of the drift layer 3 by approximately 0.3 eV, the hole injection current from the p-type contact pad 4 to the drift layer 3 may become more than about 100,000 times higher than the electron injection current from the drift layer 3 to the p-type contact pad 4. If the bandgap difference is 0.25 eV, the hole injection current from the p-type contact pad 4 to the drift layer 3 may become more than about 15,000 times higher than the electron injection current from the drift layer 3 to the p-type contact pad 4. This produces highly-efficient transistors.
(114) The bandgap of the drift layer and pad can be easily controlled by adjusting alloy compositions of the group III nitride. For example, the GaN may be used for the substrate 2, the drift layer 3, and n-type contact pads 6 and Ga.sub.0.89Al.sub.0.11N may be used for the p-type contact pads 4. In this case, the difference in the bandgap between the p-type contact pad and the drift layer becomes about 0.3 eV. Alternatively Ga.sub.0.91Al.sub.0.09N may be used for p-type contact. In this case the difference in the bandgap between the p-type contact pad and the drift layer becomes about 0.25 eV. The relationship between the bandgap and alloy composition are well known to the person of the ordinary skill. Consequently, the person of ordinary skill can provide other devices with a desired difference in bandgap using the guidance above and their background knowledge and experience.
(115) An Ohmic contact to the p-type contact pads 5 and an Ohmic contact to the n-type contact pads 7 can each be formed by a conventional metallization method similar to the metallization method used to form backside Ohmic contact 2. The Ohmic contact 5 to the p-type contact pads may be Ni/Au, and the Ohmic contact 7 to the n-type contact pads 6 can be Ti/Al.
(116)
(117) Then, a drift layer 3 of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) is grown on the Ga polar surface of the substrate 1 preferably by HVPE (
(118) To make trenches on the surface of the drift layer, a mask 8 (
(119) After this trench formation, p-type contact pads of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) (feature 4 of
(120) If dry etching is used to form trenches, the etching reaction chamber is preferably connected to the deposition chamber of the p-type contact pads so that the devices can be transferred without exposing them to the air.
(121) The amount of Al, Ga, and In may be adjusted so that the bandgap of the p-type contact pads becomes larger than that of the drift layer. In the PLD, the group III sources (i.e. Al, Ga, In) can be mixed together or can be separate. Also, Mg or Be can be mixed to the group III sources or can be separate. After the formation process of the p-type contact pads, the masks 8 are removed from the surface (
(122) To form n-type contact pads, another mask 9 (
(123) Finally,
(124)
(125) The following examples supplement the discussion above and are provided to illustrate certain specific embodiments of the invention. The examples therefore provide the person with ordinary skill with guidance on how to carry out the invention described above.
EXAMPLE 1
(126) A bulk crystal of GaN was grown with the basic ammonothermal method in a pressure reactor having internal volume of 127 cc using polycrystalline GaN (15 g) as a nutrient, supercritical ammonia (53% fill to the reactor volume) as a solvent, and sodium (5 mol % to ammonia) as a mineralizer. The growth temperature was between 500 to 600 C., and growth extended to 181 days. A bulk crystal of GaN was grown on a c-plane GaN seed crystal. The bulk crystal was approximately 10 mm.sup.2 thick. Then the crystal was sliced into wafers using a multiple wire saw. Nine wafers approximately 1 mm thick each were sliced out of one bulk GaN crystal. These wafers were ground to make c-plane miscut to be about 0.4. Then, they were lapped with diamond slurry and polished using CMP. The defect density of one of these wafers was characterized with X-ray topography. The dislocation density was about 410.sup.4 cm.sup.2. The electron concentration was about 2.510.sup.19 cm.sup.3 due to incorporation of oxygen and/or hydrogen introduced into the reactor from air retained in the reactor as it was prepared for growth, from oxygen and/or hydrogen deliberately added to the reactor, and/or from oxygen and/or hydrogen that accompanied mineralizer.
EXAMPLE 2
(127) Using GaN wafers prepared by the ammonothermal growth in the Example 2, GaN drift layers were grown by HVPE. In each run, one wafer of approximately 10 mm10 mm (LW) in size was used. Inside the HVPE reactor, hydrogen chloride gas was passed over heated Ga and then mixed with ammonia prior to encountering the heated wafer. The temperature of the Ga was in the range of 800 to 1000 C., and the temperature of the wafer was in the range of 900 to 1150 C. In this example, GaN having a thickness of about 10 microns was grown on the Ga-polar surface of ammonothermal c-plane GaN wafers. The growth rate was in the range of 50 to 400 microns per hour. Using Ti/Al for the backside cathode contact and Ni/Au for the front side anode contact, I-V characteristics of the drift layer were measured. The I-V characteristics did not show conductance of current for both forward and reverse bias direction. Measuring C-V characteristic showed carrier concentration was less than about 110.sup.16 cm.sup.3. The carbon concentration in the layer evaluated by secondary mass spectroscopy (SIMS) was about 610.sup.15 cm.sup.3.
EXAMPLE 3
(128) Transistors may be formed using the GaN drift layer fabricated on the substrate of Example 2.First, a SiO.sub.2 layer of about 2 microns is deposited with plasma CVD using SiH.sub.4 gas and oxygen gas. Using a conventional photolithography technique, a mask pattern is created and the drift layer is etched to make trenches by ICP plasma etching using Cl.sub.2 gas. The trench width is about 10 microns and trench depth is about 1 microns. Without exposing the etched wafer to air, the wafer is transferred to PLD chamber to form p-type contact pads. Using the same patterned SiO.sub.2 mask, AlGaN p-type contact pads with Mg doping are deposited by PLD at 600 C. using premixed Ga, Al and Mg melt. The thickness of the p-type contact pads is about 1 microns, and the lateral separations between p-type contact pads are about 2 microns. The width of the pad is about 10 microns. The Mg concentration is about 110.sup.20 cm.sup.3 and hole concentration is about 110.sup.17 cm.sup.3. Since hydrogen is minimized in the reaction ambient, the hydrogen concentration in the p-type contact pad is below the detection limit of SIMS (less than 710.sup.16 cm.sup.3). The aluminum mole fraction in AlGaN is about 11%, which makes the bandgap of the AlGaN p-type contact pads larger than that of the GaN drift layer by about 0.3 eV. The hole injection current from the p-type contact pads to the drift layer is calculated to be about 100,000 times higher than the electron injection current from the drift layer to the p-type contact pads.
(129) Then another layer of SiO.sub.2 mask is deposited and patterned to form n-type contact pads. Since the photolithography process is conducted outside of vacuum system, the substrate is exposed to air. After patterning of the SiO.sub.2 mask, the substrate is loaded to a plasma cleaning chamber, and the top surface of the drift layer is cleaned by etching a small amount from the layer's top. The removed thickness is less than about 5 nm in this example. Then, the substrate is transferred to the PLD deposition system to form n-type contact pads of GaN using premixed Ga and Ge. The n-type contact pads are formed right in the middle of the p-type contact pads. The pad width is about 1 microns and the thickness is about 0.5 microns. The Ge concentration is about 510.sup.19 cm.sup.3 and the electron concentration is about 110.sup.19 cm.sup.3. Using the same mask, Ti/Al Ohmic contacts are formed on top of the n-type contact pads.
(130) Finally, Ni/Au p-type contact pads are formed using lift-off process of photo resist and backside Ti/Al contact is formed.
(131) The transistor withstands source-drain voltage of about 1500 V, and the series resistance under forward bias between source and gate is about 1 m cm.
EXAMPLE 4
(132) Transistors may be formed using the GaN substrates in Example 1.The carrier concentration of the GaN substrate is 210.sup.19 cm.sup.3. A first drift layer of undoped GaN having a thickness of 10 microns is fabricated on the substrate by MOCVD followed by successive growth of a p-GaN layer having a thickness of 0.5 microns by MOCVD in the same epitaxial deposition device (
(133) Then, parts of the p-GaN is etched down to the drift layer using a conventional photolithography and dry etching such as reactive ion etching (ME) to form p-type contact pads (
(134) The lateral size of the etched region is about 2 microns. Since the depletion region extends to 1.4 microns, the depletion region in the regrown undoped GaN completely fill the space, preventing current flow under zero bias condition between the p-type contact pad and the n-type contact pad. This enables normally-off operation of the transistor.
EXAMPLE 5
(135) A transistor may be formed using a semi-insulating GaN substrate.
(136) After depositing the p-GaN layer 4, mask 8 is formed using conventional photolithography, and regions 3b of the p-GaN are etched down to the drift layer using conventional dry etching such as reactive ion etching (RIE) to form p-type contact pads 4 of
(137) The lateral size of the etched region is about 2 microns. Since the depletion region extends to 1.4 microns, the depletion region in the regrown undoped GaN completely fills the space beneath the n-type contact pads and, in this case, the p-type contact pads as well, preventing current flow under zero bias condition between the p-type contact pad and the n-type contact pad. This enables normally-off operation of the transistor.
(138) The following is therefore disclosed by way of example and not by way of limitation in view of the discussion above: 1. A vertical electronic device comprising an n-type contact pad, a p-type contact pad, a drift layer having a thickness, a drain, and a substrate, wherein the drift layer is positioned between the n-type contact pad and the drain so that an electrical current flows from the n-type contact pad through the thickness of the drift layer and to the drain, the n-type contact pad being adjacent to the p-type contact pad, and wherein the n-type contact pad and the p-type contact pad are positioned sufficiently closely to one another on the substrate so that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 2. An electronic device of paragraph 1, wherein the substrate has a first side and a second side opposite the first side, and wherein the n-type contact pad, the p-type contact pad, the drift layer, and the drain reside on the first side of the substrate. 3. An electronic device of paragraph 1, wherein the substrate has a first side and a second side opposite the first side, and wherein the n-type contact pad, the p-type contact pad, and the drift layer reside on the first side of the substrate and wherein the drain resides on the second side of the substrate. 4. An electronic device of any of paragraphs 1-3, wherein the p-type contact pad has a bandgap that is larger than a bandgap of the drift layer. 5. An electronic device of any of paragraphs 1-4, wherein the p-type contact pad comprises Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31), the n-type contact pad comprises Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41), the drift layer comprises Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21), and wherein (a) the substrate has a dislocation density less than 510.sup.5 cm.sup.2; (b) the substrate has an electron concentration higher than 510.sup.18 cm.sup.3; (c) the drift layer has an electron concentration lower than 510.sup.16 cm.sup.3; and (d) the p-type contact pad has a hole concentration higher than 110.sup.17 cm.sup.3. 6. An electronic device of paragraph 4 or paragraph 5 and further comprising an Ohmic contact on the drain, a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21), an Ohmic contact attached to the p-type contact pad, and at least one n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer spaced apart from the p-type contact pad. 7. An electronic device comprising a substrate, an Ohmic contact on one side of the substrate, a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) on an opposite side of the substrate, at least one p-type contact pad of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) attached to the drift layer, an Ohmic contact attached to the p-type contact pad, and at least one n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer spaced apart from the p-type contact pad, wherein: (a) the substrate has a dislocation density less than 510.sup.5 cm.sup.2; (b) the substrate has an electron concentration higher than 510.sup.18 cm.sup.3; (c) the drift layer has an electron concentration lower than 510.sup.16 cm.sup.3; and (d) the p-type contact pad has a hole concentration higher than 110.sup.17 cm.sup.3. 8. An electronic device of any of paragraphs 1-7, wherein the p-type contact pad and the n-type contact pad are positioned sufficiently close to one another on the substrate so that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 9. An electronic device of any of paragraphs 1-8, wherein the p-type contact pad is located closer to the substrate than the n-type contact pad. 10. An electronic device of any of paragraphs 1-9, wherein the n-type contact pad is surrounded by the p-type contact pad. 11. An electronic device of paragraph 10, wherein all sides of contact pads are aligned to m-plane of the drift layer. 12. An electronic device of any of paragraphs 1-11, wherein the electron concentration of the n-type contact pad is more than 110.sup.18 cm.sup.3. 13. An electronic device of any of paragraphs 1-12, wherein the substrate is Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11). 14. An electronic device comprising a substrate of Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11), an Ohmic contact on one side of the substrate, a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) on an opposite side of the substrate, at least one p-type contact pad of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) attached to the drift layer, and an Ohmic contact attached to the p-type contact pad, wherein: (a) the substrate has a dislocation density less than 510.sup.5 cm.sup.2; (b) the substrate has an electron concentration higher than 510.sup.18 cm.sup.3; (c) the drift layer has an electron concentration lower than 510.sup.16 cm.sup.3; (d) the p-type contact pad has a hole concentration higher than 110.sup.17 cm.sup.3, and (e) the p-type contact pad has a bandgap that is larger than a bandgap of the drift layer. 15. An electronic device of paragraph 14, wherein the p-type contact pad's bandgap is sufficiently greater than the drift layer's bandgap to provide the electronic device with a hole injection current from the p-type contact pad to the drift layer that is more than 15,000 times higher than an electron injection current from the drift layer to the p-type contact pad. 16. An electronic device of paragraph 14 or paragraph 15 further comprising at least one n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer that is spaced a sufficient distance from the p-type contact pad that the n-type contact pad is not directly touching the p-type contact pad. 17. An electronic device of paragraph 16, wherein the p-type contact pad is located close to the substrate than the n-type contact pad. 18. An electronic device of paragraph 16 or paragraph 17, wherein the n-type contact pad is surrounded by the p-type contact pad. 19. An electronic device of paragraph 18, wherein all sides of contact pads are aligned to m-plane of the drift layer. 20. An electronic device of any of paragraph 16 through paragraph 19, wherein the electron concentration of the n-type contact pad is more than 110.sup.18 cm.sup.3. 21. An electronic device of any of paragraph 16 through paragraph 20, wherein the germanium concentration of the n-type contact pad is more than 110.sup.18 cm.sup.93 and hydrogen concentration of the n-type contact pad is less than 710.sup.16 cm.sup.3. 22. An electronic device of any of paragraph 16 through paragraph 21, wherein the electron concentration of the drift layer is low enough to prevent electric current flowing from the Ohmic contact on one side of the substrate to the n-type contact pad when no voltage is applied between the n-type contact pad and the p-type contact pad. 23. An electronic device of any of paragraph 14 through paragraph 22 further comprising p-GaN layer between the p-type contact pad and the Ohmic contact to the p-type contact pad. 24. An electronic device of any of paragraph 14 through paragraph 23, wherein the p-type contact pad and the n-type contact pad are positioned sufficiently close to one another on the substrate so that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 25. An electronic device comprising a substrate of Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11), a drain layer of Ga.sub.1-x5-y5Al.sub.x5In.sub.y5N (0x51, 0y51) and a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) on one side of the substrate, at least one p-type contact pad of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) attached to the drift layer, an Ohmic contact attached to the p-type contact pad, and at least one n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer spaced apart from the p-type contact pad, wherein: (a) the substrate has a dislocation density less than 510.sup.5 cm.sup.2; (b) the substrate has a resistivity of at least 1 k cm; (c) the drift layer has an electron concentration lower than 510.sup.16 cm.sup.3; and (d) the p-type contact pad has a hole concentration higher than 110.sup.17 cm.sup.3. 26. An electronic device of paragraph 25, wherein the p-type contact pad is located closer to the substrate than the n-type contact pad. 27. An electronic device of paragraph 25 or paragraph 26, wherein the n-type contact pad is surrounded by the p-type contact pad. 28. An electronic device of paragraph 27, wherein all sides of contact pads are aligned to m-plane of the drift layer. 29. An electronic device of any of paragraphs 25-28, wherein the p-type contact pad has a bandgap that is larger than a bandgap of the drift layer. 30. An electronic device of any of paragraphs 25-29 and further comprising a drain layer between the substrate and the drift layer. 31. An electronic device of paragraph 30, wherein the drain layer extends past the drift layer, and the drain layer has an Ohmic contact on the same side of the substrate with the p-type contact pad and the n-type contact pad. 32. An electronic device of paragraph 31, wherein the p-type contact pad and the n-type contact pad are positioned sufficiently close to one another on the substrate that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the drain layer's Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 33. An electronic device comprising a substrate of Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11), an Ohmic contact on one side of the substrate, a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) on an opposite side of the substrate, at least one p-type contact pad of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) attached to the drift layer, and an Ohmic contact connected to the p-type contact pad, wherein: (a) the substrate has a dislocation density less than 510.sup.5 cm.sup.2; (b) the substrate has an electron concentration higher than 510.sup.18 cm.sup.3; (c) the drift layer has an electron concentration lower than 510.sup.16 cm.sup.3; (d) the p-type contact pad has a hole concentration higher than 110.sup.17 cm.sup.3, and (e) the p-type contact pad has a hydrogen concentration less than one hundredth of a hydrogen concentration of the substrate. 34. An electronic device of paragraph 33, wherein the hydrogen concentration of the p-type contact pad is less than one tenth of a hydrogen concentration of the drift layer. 35. An electronic device of paragraph 33 or paragraph 34, wherein the hydrogen concentration of the substrate is more than 510.sup.18 cm.sup.3. 36. An electronic device of any of paragraphs 33 through 35, wherein an oxygen concentration of the p-type contact pad is less than one hundredth of an oxygen concentration of the substrate. 37. An electronic device of any of paragraphs 33 through 36, wherein a silicon concentration of the p-type contact pad is less than 110.sup.18 cm.sup.3. 38. An electronic device of any of paragraphs 33 through 37, wherein the oxygen concentration of the substrate is more than 510.sup.18 cm.sup.3. 39. An electronic device of any of paragraphs 33 through 38, wherein both oxygen concentration and hydrogen concentration of the substrate are more than 510.sup.18 cm.sup.3. 40. An electronic device of any of paragraphs 33 through 39, wherein a carbon concentration of the drift layer is less than 110.sup.16 cm.sup.3. 41. An electronic device of any of paragraph 33 through paragraph 40, wherein said opposite side of the substrate is physically inclined from gallium polar c-plane by about 0.2 to about 0.6 degrees. 42. An electronic device of any of paragraph 33 through paragraph 41, wherein a bandgap of the p-type contact layer is larger than a bandgap of the drift layer. 43. An electronic device of paragraph 42, wherein the p-type contact pad's bandgap is sufficiently greater than the drift layer's bandgap to provide the electronic device with a hole injection current from the p-type contact pad to the drift layer that is more than 15,000 times higher than an electron injection current from the drift layer to the p-type contact pad. 44. An electronic device of any of paragraph 33 through paragraph 43 further comprising an n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer positioned away from the p-type contact pad so that the n-type contact pad does not directly touch the p-type contact pad. 45. An electronic device of paragraph 44, wherein the p-type contact pad is located closer to the substrate than the n-type contact pad. 46. An electronic device of paragraph 44 or paragraph 45, wherein the n-type contact pad is surrounded by the p-type contact pad. 47. An electronic device of any of paragraph 44 through paragraph 46, wherein the electron concentration of the n-type contact pad is more than 110.sup.18 cm.sup.3. 48. An electronic device of any of paragraph 44 through paragraph 47, wherein a germanium concentration of the n-type contact pad is more than 110.sup.18 cm.sup.3 and a hydrogen concentration of the n-type contact pad is less than 710.sup.16 cm.sup.3. 49. An electronic device of any of paragraph 44 through paragraph 48, wherein the electron concentration of the drift layer is low enough to prevent electric current flow from the Ohmic contact to the n-type contact pad when no voltage is applied between the n-type contact pad and the p-type contact pad. 50. An electronic device of paragraph 49, wherein the electron concentration of the drift layer is less than 110.sup.16 cm.sup.3. 51. An electronic device of any of paragraph 1 through paragraph 50, wherein the substrate is made by an ammonothermal method and the electron concentration is higher than 210.sup.19cm.sup.3. 52. A method of fabricating an electronic device comprising: (a) growing a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) by vapor phase epitaxy on a first side of a substrate of Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11); (b) forming a p-type contact pad of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) on the drift layer by a deposition method which does not use a hydrogen-containing source; (c) forming an Ohmic contact on a second side of the substrate. 53. A method of fabricating an electronic device of paragraph 52, wherein the step of growing the drift layer by vapor phase epitaxy does not use a carbon-containing source. 54. A method of fabricating an electronic device of paragraph 52 or paragraph 53 further comprising forming n-type contact pads of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer by a deposition method which does not use a hydrogen-containing source, and wherein the n-type contact pads are separated from the p-type contact pads by a sufficient distance that the n-type contact pads do not directly touch the p-type contact pads. 55. A method of fabricating an electronic device of paragraph 54 further comprising etching a trench in the drift layer to make the p-type contact pad closer to the substrate than the n-type contact pads are to the substrate. 56. A method of fabricating an electronic device of paragraph 55, wherein the p-type contact pad is formed without exposing the device to air after etching the trench in the drift layer. 57. A method according to any of paragraphs 52-56, wherein the step of forming the p-type contact pad comprises depositing a layer of p-type contact pad material, etching the p-type contact pad material through and into the drift layer to form an etched area, and depositing additional drift layer material to fill the etched area. 58. A method of fabricating an electronic device of any of paragraph 52 through paragraph 57, wherein the p-type contact pad is formed at or below 800 C. 59. A method of fabricating an electronic device of any of paragraph 52 through paragraph 58, wherein the p-type contact pad is formed by pulsed laser deposition. 60. A method of fabricating an electronic device of any of paragraph 52 through 59, wherein the drift layer is formed by hydride vapor epitaxy. 61. A method of fabricating an electronic device of any of paragraph 52 through paragraph 60, wherein the substrate is fabricated by the ammonothermal method. 62. A method of fabricating an electronic device of any of paragraph 52 through paragraph 61 further comprising dry etching a portion of the drift layer before formation of the p-type contact pad, and the device is not exposed to air between the dry etching and the formation of the p-type contact pad. 63. A method according to any of paragraphs 52-62 and further comprising forming an n-type contact pad on the substrate, wherein the p-type contact pad is located closer to the substrate than the n-type contact pad. 64. A method according to any of paragraphs 52-63 comprising forming an n-type contact pad on the substrate at a position sufficiently close to the p-type contact pad that a depletion zone extends from said p-type contact pad and beneath the n-type contact pad. 65. A method according to paragraph 64, wherein the n-type contact pad is formed at a position sufficiently close to adjacent p-type contact pads that a depletion zone from each of the adjacent p-type contact pads extends beneath the n-type contact pad. 66. A method of fabricating an electronic device comprising: (a) forming a drain layer of Ga.sub.1-x5-y5Al.sub.x5In.sub.y5N (0x51, 0y51) on a substrate of Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11), wherein the substrate has a resistivity of at least 1 k cm and a dislocation density less than 510.sup.5 cm.sup.2; (b) forming a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) above the drain layer; (c) forming a p-type layer of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) above the drift layer; (d) etching the p-type layer and the drift layer but not the drain layer to form a p-type contact pad and voids between the p-type contact pads; (e) depositing additional drift layer of Ga.sub.1-x6-y6Al.sub.x6In.sub.y6N (0x61, 0y61) in the voids; and (f) forming an Ohmic contact on the drain layer. 67. A method according to paragraph 66, wherein the method further comprises forming an n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) above the drift layer and above the p-type contact pad so that the p-type contact pad is located closer to the substrate than the n-type contact pad, and wherein the n-type contact pad is spaced laterally apart from the p-type contact pad so that the n-type contact pad does not touch the p-type contact pad. 68. A method according to paragraph 67, wherein the p-type contact pad and the n-type contact pad are positioned sufficiently close to one another on the substrate so that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 69. A method according to any of paragraphs 66-68, wherein the drift layer has an electron concentration less than 510.sup.16 cm.sup.3. 70. A method according to any of paragraphs 66-69, wherein the n-type contact pad is surrounded by the p-type contact pad. 71. A method according to paragraph 70, wherein the p-type contact pad surrounds multiple n-type contact pads. 72. A method according to any of paragraphs 66-71, wherein the step of etching the p-type layer to form the p-type contact pad comprises etching along m-planes of the drift layer to form the p-type contact pad. 73. A method according to any of paragraphs 67-72, wherein the step of forming the n-type contact pad comprises aligning the sides of the n-type contact pad to m-planes of the drift layer. 74. A method according to any of paragraphs 66-73, wherein the p-type contact pad has a bandgap that is larger than a bandgap of the drift layer. 75. A vertical electronic device comprising an n-type contact pad, a p-type contact pad, a drift layer having a thickness, a drain, and a substrate, wherein the drift layer is positioned between the n-type contact pad and the drain so that an electrical current flows from the n-type contact pad through the thickness of the drift layer and to the drain, the n-type contact pad being adjacent to the p-type contact pad, and wherein the n-type contact pad and the p-type contact pad are positioned sufficiently closely to one another on the substrate so that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 76. An electronic device of paragraph 75, wherein the substrate has a first side and a second side opposite the first side, and wherein the n-type contact pad, the p-type contact pad, the drift layer, and the drain reside on the first side of the substrate. 77. An electronic device of paragraph 75 or paragraph 76, wherein the substrate has a first side and a second side opposite the first side, and wherein the n-type contact pad, the p-type contact pad, and the drift layer reside on the first side of the substrate and wherein the drain resides on the second side of the substrate. 78. An electronic device of any of paragraphs 75-77, wherein the p-type contact pad has a bandgap that is larger than a bandgap of the drift layer. 79. An electronic device of any of paragraphs 75-78, wherein (a) the substrate has a dislocation density less than 510.sup.5 cm.sup.2; (b) the substrate has an electron concentration higher than 510.sup.18 cm.sup.3; (c) the drift layer has an electron concentration lower than 510.sup.16 cm.sup.3; and (d) the p-type contact pad has a hole concentration higher than 110.sup.17 cm.sup.3. 80. An electronic device of paragraph 79, wherein the n-type contact pad is spaced apart from the p-type contact pad. 81. An electronic device of any of paragraphs 75-80, wherein the p-type contact pad and the n-type contact pad are positioned sufficiently close to one another on the substrate so that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 82. An electronic device of any of paragraphs 75-81, wherein the p-type contact pad is located closer to the substrate than the n-type contact pad. 83. An electronic device of paragraph 75-82, wherein the n-type contact pad is surrounded by the p-type contact pad. 84. An electronic device of paragraph 83, wherein all sides of contact pads are aligned to m-plane of the drift layer. 85. An electronic device of any of paragraphs 75-84, wherein the electron concentration of the n-type contact pad is more than 110.sup.18 cm.sup.3. 86. An electronic device of any of paragraphs 75-85, wherein the electron concentration of the drift layer is less than 110.sup.16 cm.sup.3. 87. An electronic device of any of paragraphs 75-86, wherein the substrate is Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11). 88. An electronic device of any of paragraphs 75-87, wherein the p-type contact pad has a bandgap that is larger than a bandgap of the drift layer. 89. An electronic device of paragraph 88, wherein the p-type contact pad's bandgap is sufficiently greater than the drift layer's bandgap to provide the electronic device with a hole injection current from the p-type contact pad to the drift layer that is more than 15,000 times higher than an electron injection current from the drift layer to the p-type contact pad. 90. An electronic device of any of paragraphs 75-89, wherein the substrate is made by an ammonothermal method and the substrate has an electron concentration higher than 210.sup.19cm.sup.3. 91. An electronic device of any of paragraphs 75-90, wherein a carbon concentration of the drift layer is less than 110.sup.16 cm.sup.3. 92. An electronic device comprising a substrate, an Ohmic contact on one side of the substrate, a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) on an opposite side of the substrate, at least one p-type contact pad of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) attached to the drift layer, an Ohmic contact attached to the p-type contact pad, and at least one n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer spaced apart from the p-type contact pad, wherein: (a) the substrate has a dislocation density less than 510.sup.5 cm.sup.2; (b) the substrate has an electron concentration higher than 510.sup.18 cm.sup.3; (c) the drift layer has an electron concentration lower than 510.sup.16 cm.sup.31 3; and (d) the p-type contact pad has a hole concentration higher than 110.sup.17 cm.sup.3. 93. An electronic device of paragraph 92, wherein the p-type contact pad and the n-type contact pad are positioned sufficiently close to one another on the substrate so that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 94. An electronic device of paragraph 92 or paragraph 93, wherein the p-type contact pad is located closer to the substrate than the n-type contact pad. 95. An electronic device of any of paragraphs 92-94, wherein the n-type contact pad is surrounded by the p-type contact pad. 96. An electronic device of paragraph 95, wherein all sides of contact pads are aligned to m-plane of the drift layer. 97. An electronic device of any of paragraphs 92-96, wherein the electron concentration of the n-type contact pad is more than 110.sup.18 cm.sup.3. 98. An electronic device of any of paragraphs 92-97, wherein the electron concentration of the drift layer is less than 110.sup.16 cm.sup.3. 99. An electronic device of any of paragraphs 92-98, wherein the substrate is Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11). 100. An electronic device of paragraph 99, wherein the substrate is made by an ammonothermal method and the substrate has an electron concentration higher than 210.sup.19cm.sup.3. 101. An electronic device of any of paragraphs 92-100, wherein the p-type contact pad has a bandgap that is larger than a bandgap of the drift layer. 102. An electronic device of paragraph 101, wherein the p-type contact pad's bandgap is sufficiently greater than the drift layer's bandgap to provide the electronic device with a hole injection current from the p-type contact pad to the drift layer that is more than 15,000 times higher than an electron injection current from the drift layer to the p-type contact pad. 103. An electronic device of paragraph 101 or paragraph 102 further comprising a p-GaN layer between the p-type contact pad and the Ohmic contact to the p-type contact pad. 104. An electronic device of any of paragraphs 101-103 further comprising at least one n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer that is spaced a sufficient distance from the p-type contact pad that the n-type contact pad is not directly touching the p-type contact pad. 105. An electronic device of paragraph 104, wherein the germanium concentration of the n-type contact pad is more than 110.sup.18 cm.sup.3 and hydrogen concentration of the n-type contact pad is less than 710.sup.16 cm.sup.3. 106. An electronic device of paragraph 104 or paragraph 105, wherein the electron concentration of the drift layer is low enough to prevent electric current flowing from the Ohmic contact on one side of the substrate to the n-type contact pad when no voltage is applied between the n-type contact pad and the p-type contact pad. 107. An electronic device of any of paragraphs 92-106, wherein the p-type contact pad has a hydrogen concentration less than one hundredth of a hydrogen concentration of the substrate. 108. An electronic device of paragraph 107, wherein the hydrogen concentration of the p-type contact pad is less than one tenth of a hydrogen concentration of the drift layer. 109. An electronic device of paragraph 107 or paragraph 108, wherein the hydrogen concentration of the substrate is more than 510.sup.18 cm.sup.3. 110. An electronic device of any of paragraphs 107-109, wherein an oxygen concentration of the p-type contact pad is less than one hundredth of an oxygen concentration of the substrate. 111. An electronic device of any of paragraphs 107-110, wherein a silicon concentration of the p-type contact pad is less than 110.sup.18 cm.sup.3. 112. An electronic device of any of paragraphs 107-111, wherein the oxygen concentration of the substrate is more than 510.sup.18 cm.sup.3. 113. An electronic device of any of paragraphs 107-112, wherein a carbon concentration of the drift layer is less than 110.sup.16 cm.sup.3. 114. An electronic device comprising a substrate of Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11), a drain layer of Ga.sub.1-x5-y5Al.sub.x5In.sub.y5N (0x51, 0y51) and a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) on one side of the substrate, at least one p-type contact pad of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) attached to the drift layer, an Ohmic contact attached to the p-type contact pad, and at least one n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer spaced apart from the p-type contact pad, wherein: (a) the substrate has a dislocation density less than 510.sup.5 cm.sup.2; (b) the substrate has a resistivity of at least 1 k cm; (c) the drift layer has an electron concentration lower than 510.sup.16 cm.sup.3; and (d) the p-type contact pad has a hole concentration higher than 110.sup.17 cm.sup.3. 115. An electronic device of paragraph 114, wherein the p-type contact pad is located closer to the substrate than the n-type contact pad. 116. An electronic device of paragraph 114 or paragraph 115, wherein the n-type contact pad is surrounded by the p-type contact pad. 117. An electronic device of paragraph 116, wherein all sides of contact pads are aligned to m-plane of the drift layer. 118. An electronic device of any of paragraphs 114-117, wherein the p-type contact pad has a bandgap that is larger than a bandgap of the drift layer. 119. An electronic device of any of paragraphs 114-118 and further comprising a drain layer between the substrate and the drift layer. 120. An electronic device of paragraph 119, wherein the drain layer extends past the drift layer, and the drain layer has an Ohmic contact on the same side of the substrate with the p-type contact pad and the n-type contact pad. 121. An electronic device of paragraph 119 or paragraph 120, wherein the p-type contact pad and the n-type contact pad are positioned sufficiently close to one another on the substrate that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the drain layer's Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 122. A method of fabricating an electronic device comprising: (a) forming a drain layer of Ga.sub.1-x5-y5Al.sub.x5In.sub.y5N (0x51, 0y51) on a substrate of Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11), wherein the substrate has a resistivity of at least 1 kcm and a dislocation density less than 510.sup.5 cm.sup.2; (b) forming a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) above the drain layer; (c) forming a p-type layer of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) above the drift layer; (d) etching the p-type layer and the drift layer but not the drain layer to form a p-type contact pad and voids between the p-type contact pads; (e) depositing additional drift layer of Ga.sub.1-x6-y6Al.sub.x6In.sub.y6N (0x61, 0y61) in the voids; and (f) forming an Ohmic contact on the drain layer. 123. A method according to paragraph 122, wherein the method further comprises forming an n-type contact pad of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) above the drift layer and above the p-type contact pad so that the p-type contact pad is located closer to the substrate than the n-type contact pad, and wherein the n-type contact pad is spaced laterally apart from the p-type contact pad so that the n-type contact pad does not touch the p-type contact pad. 124. A method according to paragraph 123, wherein the p-type contact pad and the n-type contact pad are positioned sufficiently close to one another on the substrate so that a depletion region in the drift layer created by the p-type contact pad prevents current flow from the n-type contact pad on the drift layer to the Ohmic contact when no voltage is applied between the n-type contact pad and the p-type contact pad. 125. A method according to paragraph 123 or paragraph 124, wherein the step of forming the n-type contact pad comprises aligning the sides of the n-type contact pad to m-planes of the drift layer. 126. A method according to any of paragraphs 122-125, wherein the drift layer has an electron concentration less than 510.sup.16 cm.sup.3. 127. A method according to any of paragraphs 122-126, wherein the n-type contact pad is surrounded by the p-type contact pad. 128. A method according to paragraph 127, wherein the p-type contact pad surrounds multiple n-type contact pads. 129. A method according to any of paragraphs 122-128, wherein the step of etching the p-type layer to form the p-type contact pad comprises etching along m-planes of the drift layer to form the p-type contact pad. 130. A method according to any of paragraphs 122-129, wherein the p-type contact pad has a bandgap that is larger than a bandgap of the drift layer. 131. A method of fabricating an electronic device comprising: (a) growing a drift layer of Ga.sub.1-x2-y2Al.sub.x2In.sub.y2N (0x21, 0y21) by vapor phase epitaxy on a first side of a substrate of Ga.sub.1-x1-y1Al.sub.x1In.sub.y1N (0x11, 0y11); (b) forming a p-type contact pad of Ga.sub.1-x3-y3Al.sub.x3In.sub.y3N (0x31, 0y31) on the drift layer by a deposition method which does not use a hydrogen-containing source; (c) forming an Ohmic contact on a second side of the substrate. 132. The method of paragraph 131, wherein the step of growing the drift layer by vapor phase epitaxy does not use a carbon-containing source. 133. The method paragraph 131 or paragraph 132 further comprising forming n-type contact pads of Ga.sub.1-x4-y4Al.sub.x4In.sub.y4N (0x41, 0y41) on the drift layer by a deposition method which does not use a hydrogen-containing source, and wherein the n-type contact pads are separated from the p-type contact pads by a sufficient distance that the n-type contact pads do not directly touch the p-type contact pads. 134. The method of paragraph 133 further comprising etching a trench in the drift layer to make the p-type contact pad closer to the substrate than the n-type contact pads are to the substrate. 135. The method of paragraph 134, wherein the p-type contact pad is formed without exposing the device to air after etching the trench in the drift layer. 136. The method of any of paragraphs 131-135, wherein the step of forming the p-type contact pad comprises depositing a layer of p-type contact pad material, etching the p-type contact pad material through and into the drift layer to form an etched area, and depositing additional drift layer material to fill the etched area. 137. The method of any of paragraphs 131-136, wherein the p-type contact pad is formed at or below 800 C. 138. The method of any of paragraphs 131-137, wherein the p-type contact pad is formed by pulsed laser deposition. 139. The method of any of paragraphs 131-138, wherein the drift layer is formed by hydride vapor epitaxy. 140. The method of any of paragraphs 131-139, wherein the substrate is fabricated by the ammonothermal method. 141. The method of any of paragraphs 131-140 further comprising dry etching a portion of the drift layer before formation of the p-type contact pad, and the device is not exposed to air between the dry etching and the formation of the p-type contact pad. 142. The method of any of paragraphs 131-141 and further comprising forming an n-type contact pad on the substrate, wherein the p-type contact pad is located closer to the substrate than the n-type contact pad. 143. The method of any of paragraphs 131-142 comprising forming an n-type contact pad on the substrate at a position sufficiently close to the p-type contact pad that a depletion zone extends from said p-type contact pad and beneath the n-type contact pad. 144. The method of paragraph 143, wherein the n-type contact pad is formed at a position sufficiently close to adjacent p-type contact pads that a depletion zone from each of the adjacent p-type contact pads extends beneath the n-type contact pad.
(139) Possible Modifications
(140) Although the preferred embodiment describes GaN substrates, the substrate can be group III nitride alloys of various composition, such as AlN, AlGaN, InN, InGaN, or GaAlInN. The scope of the invention includes these substrates.
(141) Although the preferred embodiment describes Ga-face c-plane GaN, other orientations such as N-face c-plane, a-face, m-face, and various semipolar surface can also be used. In addition, the surface can be slightly miscut (off-sliced) from these orientations. The scope of the invention includes these orientations and miscut. In particular, usage of N-face c-plane GaN, nonpolar a-face and m-face, semipolar planes may modulate the energy band structure of the electronic devices, and thus could control the turn-on voltage.
(142) Although the preferred embodiment describes HVPE or MOCVD as a vapor phase epitaxy, other methods such as MBE, reactive sputtering, and ion-beam deposition can be used for growing the active layer and/or the transition layer in this invention.
(143) Although the preferred embodiment uses Ni/Au for p-type Ohmic contact and Ti/Al for n-type Ohmic contact, other materials such as In, ZnO, and W can be used.
(144) The foregoing description of the preferred embodiment of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not by this detailed description, but rather by the claims appended hereto.
REFERENCES
(145) The following references are incorporated by reference herein: [1] R. Dwiliski, R. Doradziski, J. Garczyski, L. Sierzputowski, Y. Kanbara, U.S. Pat. No. 6,656,615. [2] R. Dwiliski, R. Doradziski, J. Garczyski, L. Sierzputowski, Y. Kanbara, U.S. Pat. No. 7,132,730. [3] R. Dwiliski, R. Doradziski, J. Garczski, L. Sierzputowski, Y. Kanbara, U.S. Pat. No. 7,160,388. [4] K. Fujito, T. Hashimoto, S. Nakamura, International Patent Application No. PCT/US2005/024239, WO07008198. [5] T. Hashimoto, M. Saito, S. Nakamura, International Patent Application No. PCT/US2007/008743, WO07117689.See also US20070234946, U.S. application Ser. No. 11/784,339 filed Apr. 6, 2007. [6] DEvelyn, U.S. Pat. No. 7,078,731.
(146) Each of the references above is incorporated by reference in its entirety as if put forth in full herein, and particularly with respect to description of methods of making using ammonothermal methods and using these gallium nitride substrates.