Manufacturing method for AlAs—Ge—AlAs structure based plasma p-i-n diode in multilayered holographic antenna
10304824 · 2019-05-28
Assignee
Inventors
Cpc classification
H01Q7/00
ELECTRICITY
H01L21/30625
ELECTRICITY
H01L21/02667
ELECTRICITY
H01L21/76283
ELECTRICITY
H01L21/0262
ELECTRICITY
H01Q23/00
ELECTRICITY
H01L21/8252
ELECTRICITY
H01L21/0217
ELECTRICITY
H01L29/20
ELECTRICITY
H01L29/267
ELECTRICITY
H01L29/66219
ELECTRICITY
H01L27/1203
ELECTRICITY
International classification
H01L27/08
ELECTRICITY
H01L21/311
ELECTRICITY
H01L27/12
ELECTRICITY
H01L29/06
ELECTRICITY
H01L29/20
ELECTRICITY
H01L29/267
ELECTRICITY
H01L29/66
ELECTRICITY
H01Q23/00
ELECTRICITY
H01L21/324
ELECTRICITY
H01L21/84
ELECTRICITY
H01Q7/00
ELECTRICITY
H01L21/02
ELECTRICITY
H01L21/306
ELECTRICITY
Abstract
A manufacturing method for an AlAsGeAlAs structure based plasma p-i-n diode in a multilayered holographic antenna is provided. The manufacturing method includes: selecting a GeOI substrate and disposing an isolation region in the GeOI substrate; etching the GeOI substrate to form a P-type trench and an N-type trench; depositing AlAs materials in the P-type trench and the N-type trench and performing ion implantation into the AlAs materials in the P-type trench and N-type trench to form a P-type active region and an N-type active region; and forming leads on surfaces of the P-type active region and the N-type active region to obtain the AlAsGeAlAs structure based plasma p-i-n diode. Therefore, a high-performance Ge based plasma p-i-n diode suitable for forming a solid plasma antenna can be provided by using a deep trench isolation technology and an ion implantation process.
Claims
1. A manufacturing method for an aluminum arsenide-germanium-aluminum arsenide (AlAsGeAlAs) structure based plasma p-i-n diode in a multilayered holographic antenna, wherein the plasma p-i-n diode is configured for preparing the multilayered holographic antenna, the multilayered holographic antenna comprises a semiconductor substrate, an antenna module, a first holographic ring and a second holographic ring; each of the antenna module, the first holographic ring and the second holographic ring is formed on the semiconductor substrate by a semiconductor process; and each of the antenna module, the first holographic ring and the second holographic ring comprises sequentially connected p-i-n diode strings; wherein the manufacturing method comprises: (a) selecting a germanium-on-insulator (GeOI) substrate, preparing a silicon dioxide (SiO.sub.2) material on a surface of the GeOI substrate to form a first SiO.sub.2 layer, and preparing a silicon nitride (SiN) material on a surface of the first SiO.sub.2 layer to form a first SiN layer, wherein the first SiO.sub.2 layer and the first SiN layer constitute a first protective layer on the surface of the GeOI substrate; (b) forming a first isolation region pattern on the first protective layer by a photolithography process; (c) etching the first protective layer and the GeOI substrate in designated positions of the first isolation region pattern by a dry etching process, to form isolation trenches, wherein a depth of the isolation trenches being larger than or equal to a thickness of a top germanium (Ge) layer of the GeOI substrate; (d) filling the isolation trenches to form an isolation region; (e) etching the GeOI substrate to form a P-type trench and an N-type trench; (f) depositing AlAs materials in the P-type trench and the N-type trench, and performing ion implantation into the AlAs materials in the P-type trench and the N-type trench to form a P-type active region and an N-type active region; and (g) forming leads on surfaces of the P-type active region and the N-type active region to obtain the AlAsGeAlAs structure based plasma p-i-n diode.
2. The manufacturing method according to claim 1, wherein the step (e) comprises: (e1) forming a second protective layer on a surface of the GeOI substrate; (e2) forming a second isolation region pattern on the second protective layer by a photolithography process; and (e3) etching the second protective layer and the top Ge layer of the GeOI substrate in designated positions of the second isolation region pattern by a dry etching process, to form the P-type trench and the N-type trench in the top Ge layer of the GeOI substrate.
3. The manufacturing method according to claim 2, wherein the second protective layer comprises a second SiO.sub.2 layer and a second SiN layer, and correspondingly the step (e1) comprises: (e11) preparing a SiO.sub.2 material on the surface of the GeOI substrate to form the second SiO.sub.2 layer; and (e12) preparing a SiN material on a surface of the second SiO.sub.2 layer to form the second SiN layer.
4. The manufacturing method according to claim 1, before the step (f), further comprising: (x1) oxidizing the P-type trench and the N-type trench to form oxide layers on inner walls of the P-type trench and the N-type trench; and (x2) etching the oxide layers on the inner walls of the P-type trench and the N-type trench by a wet etching process, to planarize the inner walls of the P-type trench and the N-type trench.
5. The manufacturing method according to claim 1, wherein the step (f) comprises: (f1) depositing the AlAs materials in the P-type trench and the N-type trench and on an entire surface of the substrate by a metal organic chemical vapor deposition (MOCVD) process; (f2) forming an AlAs layer on the GeOI substrate after planarizing the GeOI substrate by a chemical mechanical polishing (CMP) process; (f3) patterning the AlAs layer by photolithography, and implanting a P-type impurity and an N-type impurity respectively into positions where the P-type trench and the N-type trench are located by an ion implantation process with a photoresist, to form the P-type active region and the N-type active region and meanwhile form a P-type contact region and an N-type contact region; (f4) removing the photoresist; and (f5) removing the AlAs materials outside the P-type contact region and the N-type contact region by a wet etching process.
6. The manufacturing method according to claim 1, after the step (f), further comprising: (y1) preparing an SiO.sub.2 material on an entire surface of the substrate; and (y2) activating impurities in the P-type active region and the N-type active region by an annealing process.
7. The manufacturing method according to claim 6, wherein the step (g) comprises: (g1) etching the SiO.sub.2 materials in designated positions on surfaces of the P-type contact region and the N-type contact region by an anisotropic etching process to form lead holes; and (g2) depositing metal materials into the lead holes, performing a passivation treatment on the substrate and forming contact pads by photolithography, to form the AlAsGeAlAs structure based plasma p-i-n diode.
8. The manufacturing method according to claim 1, wherein the antenna module comprises a first p-i-n diode antenna arm, a second p-i-n diode antenna arm, a coaxial feeder, a first direct current (DC) bias wire, a second DC bias wire, a third DC bias wire, a fourth DC bias wire, a fifth DC bias wire, a sixth DC bias wire, a seventh DC bias wire and an eighth DC bias wire; wherein an inner core wire and an outer conductor of the coaxial feeder are respectively welded on the first DC bias wire and the second DC bias wire; the first DC bias wire, the fifth DC bias wire, the third DC bias wire and the fourth DC bias wire are electrically connected to the first p-i-n diode antenna arm and arranged along a lengthwise direction of the first p-i-n diode antenna arm; and wherein the second DC bias wire, the sixth DC bias wire, the seventh DC bias wire and the eighth DC bias wire are electrically connected to the second p-i-n diode antenna arm and arranged along a lengthwise direction of the second p-i-n diode antenna arm.
9. The manufacturing method according to claim 8, wherein each of the p-i-n diode strings comprises a plurality of p-i-n diodes; and each of the p-i-n diodes comprises a P+ region, an N+ region and an intrinsic region, and further comprises a first metal contact region and a second metal contact region; wherein one end of the first metal contact region is electrically connected to the P+ region while the other end is electrically connected to one of the DC bias wires or the second metal contact region of an adjacent p-i-n diode; and one end of the second metal contact region is electrically connected to the N+ region while the other end is electrically connected to one of the DC bias wires or the first metal contact region of an adjacent p-i-n diode.
10. The manufacturing method according to claim 1, wherein the multilayered holographic antenna further comprises: at least one third holographic ring, disposed on an outer side of the second holographic ring and formed on the semiconductor substrate by the semiconductor process.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Specific embodiments of the disclosure are explained in detail in combination with drawings.
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(12) In order to make the objects, features and advantages of the disclosure more obvious and easier to understand, the specific embodiments of the disclosure are explained in detail in combination with drawings.
(13) The disclosure provides a manufacturing method and a device for an AlAsGeAlAs structure based plasma p-i-n diode suitable for forming a solid plasma reconfigurable antenna. The AlAsGeAlAs structure based plasma p-i-n diode is a transverse p-i-n diode formed based on germanium-on-insulator (GeOI), and when a DC bias voltage is applied, a DC current will form solid plasma consisting of free carriers (electrons and holes) on the surface. The plasma has metal-like characteristics, that is, a reflection action for electromagnetic waves, and the reflection characteristic is closely related to microwave transmission characteristics, concentration and distribution of surface plasma.
(14) A GeOI transverse solid plasma p-i-n diode reconfigurable antenna may be formed by arranging GeOI transverse solid plasma p-i-n diodes in an array, and by externally controlling selective conduction (turned-on) of the solid plasma p-i-n diodes in the array, the array is caused to faint dynamic stripes of the solid plasma, which have an antenna function and a function of emitting and receiving specific electromagnetic waves. Such antenna can change the stripe shape and distribution of the solid plasma by selective conductions of the solid plasma p-i-n diodes in the array, thereby realizing reconfiguration of the antenna. An important application prospect in aspects of national defense communication and radar technologies is realized.
(15) In the following, a process flow for the GeOI-based solid plasma p-i-n diode prepared in the disclosure will be further described in detail. In the drawings, for the purpose of convenient explanation, the thicknesses of layers and regions are zoomed in or out, and the shown sizes do not represent actual sizes.
(16) An embodiment of the disclosure provides a manufacturing method for an AlAsGeAlAs structure based plasma p-i-n diode in a multilayered holographic antenna, and the p-i-n diode is used for preparing the holographic antenna. Referring to
(17) Referring to
(18) Step (a): selecting a GeOI substrate, preparing a SiO.sub.2 material on a surface of the GeOI substrate to form a first SiO.sub.2 layer, preparing a SiN material on a surface of the first SiO.sub.2 layer to form a first SiN layer, wherein the first SiO.sub.2 layer and the first SiN layer constitute a first protective layer on the surface of the GeOI substrate.
(19) In this step, the cause of adopting the GeOI substrate is that a better microwave characteristic is required for the solid plasma antenna, while in order to meet this requirement, the solid plasma p-i-n diode needs to possess better isolation characteristic and limiting capacity for carriers, i.e., the solid plasma. The GeOI substrate can conveniently form a p-i-n isolation region with isolation trenches and SiO.sub.2 can also limit the carriers, i.e., the solid plasma in top Ge layer. Therefore the GeOI is preferably adopted as a substrate of the solid plasma p-i-n diode. Besides, since a carrier mobility of the Ge material is larger, a higher plasma concentration can be formed in an I region, thereby improving device performances.
(20) Benefits of forming the first protective layer in the method of the illustrated embodiment lie in that: a stress of the SiN is isolated by use of a looseness characteristic of the SiO.sub.2, such that the stress cannot be delivered into the top Ge layer, thereby ensuring stability of performances of the top Ge layer. Based on a high selection ratio of the SiN to Ge during a dry etching, and by using the SiN as a mask of the dry etching, the process is easy to implement. Of course, it is understandable that a layer number of the protective layer and a material of the protective layer are not limited here as long as the protective layer can be formed.
(21) Step (b): forming a first isolation region pattern on the first protective layer by a photolithography process.
(22) Step (c): etching the first protective layer and the GeOI substrate in designated positions of the first isolation region pattern by a dry etching process, to form isolation trenches, depths of the isolation trenches being larger than or equal to a thickness of the top Ge layer of the GeOI substrate, i.e., the bottoms of the isolation trenches are below the top Ge layer.
(23) The depths of the isolation trenches are larger than or equal to the thickness of the top Ge layer, which ensures subsequent connection between the SiO.sub.2 in the trenches and an oxide layer of the GeOI substrate, to thereby form a complete insulating isolation.
(24) Step (d): filling the isolation trenches to form an isolation region.
(25) Step (e): etching the GeOI substrate to form P-type trench and N-type trench.
(26) Step (f): depositing AlAs materials in the P-type trench and the N-type trench, and performing ion implantation into the AlAs materials in the P-type trench and N-type trench to form a P-type active region and an N-type active region.
(27) Step (g): forming leads on surfaces of the P-type active region and the N-type active region to obtain the AlAsGeAlAs structure based plasma p-i-n diode.
(28) Further, on the basis of the above embodiment the step (e) includes: (e1) forming a second protective layer on the surface of the GeOI substrate; (e2) forming a second isolation region pattern on the second protective layer by a photolithography process; and (e3) etching the second protective layer and the top Ge layer of the GeOI substrate in designated positions of the second isolation region pattern by a dry etching process, to form the P-type trench and the N-type trench in the top Ge layer.
(29) The depths of the P-type trench and the N-type trench are larger than a thickness of the second protective layer but smaller than a sum of the thicknesses of the second protective layer and the top Ge layer of the GeOI substrate. Preferably, a distance between bottoms of the P-type trench and the N-type trench and the bottom of the top Ge layer of the GeOI substrate is 0.5 micrometer to 30 micrometers, and a generally recognized deep trench is formed. In this way, high-doping concentration P-type and N-type regions with uniformly distributed impurities and steep Pi and Ni junctions may be formed when the P-type and N-type active regions are formed, which is favorable to improve a plasma concentration of the i region.
(30) Further, on the basis of the above embodiment, the second protective layer includes a second SiO.sub.2 layer and a second SIN layer, and correspondingly the step (e1) includes: (e11) preparing a SiO.sub.2 material on the surface of the GeOI substrate to form a second SiO.sub.2 layer; and (e12) preparing a SiN material on a surface of the second SiO.sub.2 layer to form a second SiN layer.
(31) The benefits of the step of forming the second protective layer are similar to those of the first protective layer and are not repeated.
(32) Further, on the basis of the above embodiment, before the step (I), the manufacturing method further includes: (x1) oxidizing the P-type trench, and the N-type trench to form oxide layers on inner walls of the P-type trench and the N-type trench; and (x2) etching the oxide layers on the inner walls of the P-type trench and the N-type trench by a wet etching process, to planarize the inner walls of the P-type trench and the N-type trench. The benefits of these steps are to prevent protrusions on the side walls of the trenches from forming, an electric field concentrated region and from causing breakdown of the Pi and Ni junctions.
(33) Further, on the basis of the above embodiment, the step (f) includes: (f1) depositing AlAs materials in the P-type trench and the N-type trench and on an entire surface of the substrate by a MOCVD (metal organic chemical vapor deposition) process; (f2) forming an AlAs layer on the GeOI substrate after planarizing the GeOI substrate by a CMP (chemical mechanical polishing) process; (f3) patterning the AlAs layer by photolithography, and implanting a P-type impurity and an N-type impurity respectively into positions where the P-type trench and the N-type trench are located by an ion implantation process with a photoresist, to form the P-type active region and the N-type active region and meanwhile form a P-type contact region and an N-type contact region; (f4) removing the photoresist; and (f5) removing the AlAs materials outside the P-type contact region and the N-type contact region by a wet etching process.
(34) Further, on the basis of the above embodiment, after the step (f), the manufacturing method further includes: (y1) preparing a SiO.sub.2 material on an entire surface of the substrate; and (y2) activating the impurities in the P-type active region and the N-type active region by an annealing process.
(35) Further, on the basis of the above embodiment, the step (g) includes: (g1) etching the SiO.sub.2 materials in designated positions of the P-type contact region and the N-type contact region by an anisotropic etching process to form lead holes; and (g2) depositing metal materials into the lead holes, performing a passivation treatment on the substrate and forming PADs by photolithography, to form the AlAsGeAlAs structure based plasma p-i-n diode.
(36) Further based on the above embodiment, referring to
(37) An inner core wire and an outer conductor of the coaxial feeder 1303 are respectively welded on the first DC bias wire 1304 and the second DC bias wire 1305; the first DC bias wire 1304, the fifth DC bias wire 1308, the third DC bias wire 1306 and the fourth DC bias wire 1307 are electrically connected to the first p-i-n diode antenna arm 1301 and arranged along a lengthwise direction of the first p-i-n diode antenna arm 1301.
(38) The second DC bias wire 1305, the sixth DC bias, wire 1309, the seventh DC bias wire 1310 and the eighth DC bias wire 1311 are electrically connected to the second p-i-n diode antenna arm 1302 and arranged along a lengthwise direction of the second p-i-n diode antenna arm 1302.
(39) Optionally, the first p-i-n diode antenna arm 1301 includes a first p-i-n diode string will, a second p-i-n diode string w2 and a bird p-i-n diode string w3 which are serially connected in sequence; the second p-i-n diode antenna arm 1302 includes a fourth p-i-n diode string w4, a fifth p-i-n diode string w5 and a sixth p-i-n diode string w6 which are serially connected in sequence. The first p-i-n diode string w1 and the sixth p-i-n diode string w6, the second p-i-n diode string w2 and the fifth p-i-n diode string w5, the third p-i-n diode string w3 and the fourth p-i-n diode string w4 include equal numbers of p-i-n diodes.
(40) Further, referring to
(41) Further, referring to
(42) Further, based on the above embodiment, the p-i-n diode string includes a plurality of p-i-n diodes, referring to
(43) One end of the first metal contact region 23 is electrically connected to the P+ region 27 while the other end is electrically connected to one of the DC bias wires 1304, 1305, 1306, 1307, 1308, 1309, 1310, 1311, 15011 and 17011 or the second metal contact region 24 of an adjacent p-i-n diode. One end of the second metal contact region 24 is electrically connected to the N+ region 26 while the other end is electrically connected to one of the DC bias wires 1304, 1305, 1306, 1307, 1308, 1309, 1310, 1311, 15011 and 17011 or the first metal contact region 23 of an adjacent p-i-n diode.
(44) Further, based on the above embodiment, referring to
(45) The manufacturing method for an AlAsGeAlAs structure based, plasma p-i-n diode according to the disclosure may have the following advantages. (1) Due to the characteristics of high mobility and long carrier service life of the Ge material used by the p-i-n diode, a solid plasma concentration of the p-i-n diode can be effectively improved. (2) The p-i-n diode adopts heterojunction structures, the i region is Ge and has high carrier mobility and narrower energy gap, the polycrystalline AlAs is filled into the P-type and N-type regions so as to form the heterojunction structures, and the energy gap of the AlAs materials is larger than that of Ge, thereby generating a high injection ratio and improving device performances. (3) The p-i-n diode adopts the heterojunction structure, and a lattice mismatch ratio of the Ge of the i region to the polycrystalline AlAs of the P-type and N-type regions is lower. Therefore, defects in a heterojunction interface are less, and the device performances are improved. (4) The p-i-n diode adopts an etching-based deep trench dielectric isolation process, thereby effectively improving a breakdown voltage of the device and inhibiting influences of a leak current on the device performances.
(46) Referring to
(47) Step 1 is a step of preparing, a substrate material and includes: (1a) as shown in
(48) Step 2 is an isolation preparing step and includes: (2a) as shown in
(49) Step 3 is a step of preparing deep trenches of P and N regions and includes: (3a) as shown in
(50) Step 4 is a step of preparing P and N contact regions and includes: (4a) as shown in
(51) Step 5 is a step of forming the P-I-N diode and includes: (5a) as shown in
(52) In the illustrated embodiment, the above various process parameters are all examples, and transformations made according to conventional means of those skilled in the art are all in a protection scope of the disclosure.
(53) According to the p-i-n diode applied to a solid plasma reconfigurable antenna prepared by the disclosure, firstly, due to the characteristics of high mobility and long carrier service life of the used Ge material, a solid plasma concentration of the p-i-n diode is improved. Secondly, due to the characteristic of poor thermal stability of an oxide GeO of the Ge material, the treatment of flattening side walls of the trenches of the P region and the N region can be automatically finished in a high temperature environment, and the manufacturing method for the material is simplified. Thirdly, the GeOI-based p-i-n diode applied to the solid plasma reconfigurable antenna prepared by the disclosure adopts an etching-based deep trench dielectric isolation process, thereby effectively improving a breakdown voltage of the devices and inhibiting influences of a leak current on the device performances.
(54) Referring to
(55) In summary, specific examples are used herein to describe the principle and implementation manners of the disclosure. The description of the foregoing embodiments is merely used to help understand the method and core idea of the disclosure. At the same time, for those skilled in the art, according to the idea of the disclosure, some changes may be made in the specific implementations and application ranges. Sum up, the content of the present specification should not be construed as a limitation of disclosure. The protection scope of the disclosure should be covered by the appended claims.
INDUSTRIAL PRACTICABILITY
(56) The manufacturing method for an AlAsGeAlAs structure based plasma p-i-n diode according to the disclosure may have the following advantages.
(57) (1) Due to the characteristics of high mobility and long carrier service life of the Ge material used by the p-i-n diode, a solid plasma concentration of the p-i-n diode can be effectively improved.
(58) (2) The p-i-n diode adopts heterojunction structures, the i region is Ge and has high carrier mobility and narrower energy gap, the polycrystalline AlAs is filled into the P-type and N-type regions so as to form the heterojunction structures, and the energy gap of the AlAs materials is larger than that of Ge, thereby generating a high injection ratio and improving device performances.
(59) (3) The p-i-n diode adopts the heterojunction structure, and a lattice mismatch ratio of the Ge of the i region to the polycrystalline AlAs of the P-type and N-type regions is lower. Therefore, defects in a heterojunction interface are less, and the device performances are improved.
(60) (4) The p-i-n diode adopts an etching-based deep trench dielectric isolation process, thereby effectively improving a breakdown voltage of the device and inhibiting influences of a leak current on the device performances.