Semiconductor constructions
09984977 ยท 2018-05-29
Assignee
Inventors
Cpc classification
H01L2924/0002
ELECTRICITY
H01L2221/1031
ELECTRICITY
H01L23/5222
ELECTRICITY
H01L21/76829
ELECTRICITY
H01L21/76834
ELECTRICITY
H01L2924/0002
ELECTRICITY
H01L21/76831
ELECTRICITY
H01L2924/00
ELECTRICITY
International classification
H01L23/482
ELECTRICITY
H01L21/768
ELECTRICITY
Abstract
Some embodiments include a construction having conductive structures spaced from one another by intervening regions. Insulative structures are within the intervening regions. The insulative structures include dielectric spacers and air gaps between the dielectric spacers. Dielectric capping material is over the air gaps. The dielectric capping material is between the dielectric spacers and not over upper surfaces of the dielectric spacers. Some embodiments include a construction having a first conductive structure with an upper surface, and having a plurality of second conductive structures electrically coupled with the upper surface of the first conductive structure and spaced from one another by intervening regions. Air gap/spacer insulative structures are within the intervening regions. The air gap/spacer insulative structures have dielectric spacers along sidewalls of the second conductive structures and air gaps between the dielectric spacers. Dielectric capping material is over the air gaps.
Claims
1. A method of forming a construction, comprising: forming pillars of material over a substrate; forming dielectric spacers having inner sidewalls against the pillars and outer sidewalls facing outward from the pillars; forming conductive structures between outer sidewalls of adjacent of the dielectric spacers; forming openings through the pillars, the openings being air gaps having an upper portion having a first width and a lower portion having a second width, the first width greater than the second width; and forming dielectric capping material over the air gaps; the dielectric capping material being between the dielectric spacers and not over upper surfaces of the dielectric spacers; the dielectric capping material comprising a different composition than the dielectric spacers.
2. The method of claim 1 wherein the dielectric capping material comprises silicon oxynitride.
3. The method of claim 1 wherein the dielectric capping material comprises silicon oxynitride; and wherein the dielectric spacers comprise one or more of aluminum oxide, hafnium oxide, silicon oxide, zirconium oxide and silicon nitride.
4. The method of claim 1 having substantially right angle corners at locations where the dielectric capping material joins the dielectric spacers.
5. The method of claim 1 wherein the conductive structures comprise copper.
6. The method of claim 1 wherein the dielectric spacers comprise one or more of aluminum oxide, hafnium oxide, silicon oxide, zirconium oxide and silicon nitride.
7. The method of claim 1 wherein the dielectric spacers comprise only a single homogeneous composition.
8. The method of claim 1 wherein the dielectric spacers comprise a laminate of two or more different compositions.
9. The method of claim 1 wherein the dielectric spacers comprise a laminate of silicon nitride and an oxide.
10. The method of claim 9 wherein the oxide is selected from the group consisting of aluminum oxide, hafnium oxide, silicon oxide and zirconium oxide.
11. The method of claim 1 wherein the conductive structures are conductive lines.
12. A method of forming a construction, comprising: forming a first conductive structure having an upper surface; forming a plurality of second conductive structures electrically coupled with the upper surface of the first conductive structure, the second conductive structures being formed between dielectric spacers and spaced from one another by intervening regions; forming an air gap within each of the intervening regions; the air gaps having an upper air gap region that is wider than a lower air gap region; and forming dielectric capping material over the air gaps; the dielectric capping material being between the dielectric spacers and not over upper surfaces of the dielectric spacers.
13. The method of claim 12 wherein the second conductive structures are conductive interconnects having wide upper regions over narrow lower regions; wherein an insulative material is between the narrow lower regions of the conductive interconnects; and wherein the air gap/spacer insulative structures are over the insulative material and between the wide upper regions of the interconnects.
14. The method of claim 13 wherein the insulative material comprises one or both of silicon dioxide and silicon nitride.
15. The method of claim 12 wherein the second conductive structures are conductive interconnects having wide upper regions over narrow lower regions; wherein the air gap/spacer insulative structures are second insulative structures, and the dielectric spacers are second dielectric spacers; wherein first insulative structures are between the narrow lower regions of the conductive interconnects; the first insulative structures comprising first dielectric spacers along sidewalls of the second conductive structures; and wherein the second insulative structures are over the first insulative structures and between the wide upper regions of the interconnects.
16. A method of forming a construction, comprising: forming a conductive line extending lengthwise in a first direction and having an upper surface extending along the first direction; forming a plurality of conductive interconnects electrically coupled with the upper surface of the conductive line and spaced laterally from one another along the first direction by intervening regions over the conductive line; the conductive interconnects having first widths along the first direction in wide upper regions and having second widths along the first direction in narrow lower regions; forming first dielectric spacers along sidewalls of the conductive interconnects; and forming air gaps within the intervening regions between the dielectric spacers, the air gaps having upper region and lower regions, the upper regions having a width along the first direction that is greater than a width of the lower regions.
17. The method of claim 16 wherein the conductive line comprises a different composition than the conductive interconnects.
18. The method of claim 16 wherein the conductive line comprises copper and the conductive interconnects comprise tungsten.
19. The method of claim 16 wherein the first dielectric spacers comprise a different composition than the second dielectric spacers.
20. The method of claim 19 wherein the first dielectric spacers comprise one or both of silicon nitride and silicon dioxide; and wherein the second dielectric spacers comprise one or more of aluminum oxide, hafnium oxide, silicon oxide, zirconium oxide and silicon nitride.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(8) Some embodiments include semiconductor constructions having air gap/spacer insulative structures between conductive structures, and some embodiments include methods of forming air gap/spacer insulative structures. Example constructions are described with reference to
(9)
(10) The insulative structures 20 and conductive structures 22 are supported by an electrically insulative material 14, which in turn is supported by a base 12. A space is provided between base 12 and insulative material 14 to indicate that there may be additional materials between the base and the insulative material.
(11) The base 12 may comprise semiconductor material, and in some embodiments may comprise, consist essentially of, or consist of monocrystalline silicon. In some embodiments, base 12 may be considered to comprise a semiconductor substrate. The term semiconductor substrate means any construction comprising semiconductive material, including, but not limited to, bulk semiconductive materials such as a semiconductive wafer (either alone or in assemblies comprising other materials), and semiconductive material layers (either alone or in assemblies comprising other materials). The term substrate refers to any supporting structure, including, but not limited to, the semiconductor substrates described above. In some embodiments, base 12 may correspond to a semiconductor substrate containing one or more materials associated with integrated circuit fabrication. Some of the materials may be under the shown region of base 12, over the shown region of base 12, and/or laterally adjacent the shown region of base 12; and may correspond to, for example, one or more of refractory metal materials, barrier materials, diffusion materials, insulator materials, etc.
(12) The insulative material 14 may comprise any suitable electrically insulative composition or combination of compositions; and in some embodiments may comprise one or more of silicon dioxide, silicon nitride, borophosphosilicate glass, etc.
(13) The electrically conductive structures 22 are representative of any of numerous integrated circuit components, including, for example, transistors, fuses, memory cells, wiring, etc. In some embodiments, structures 22 may correspond to electrically conductive lines extending in and out of the page relative to the cross-sectional
(14) An insulative material 24 extends across structures 20 and 22. Material 24 may comprise any suitable composition or combination of compositions, and in some embodiments may have copper barrier properties. For instance, in some embodiments material 24 may comprise, consist essentially of, or consist of a composition containing silicon and carbon.
(15) The insulative structures 20 comprise dielectric spacers 30 along sidewalls of conductive structures 22, and comprise air gaps 32 between the dielectric spacers.
(16) The dielectric spacers may comprise any suitable composition or combination of compositions; and in some embodiments may comprise, consist essentially of, or consist of one or more of silicon oxide, aluminum oxide, hafnium oxide, zirconium oxide, silicon nitride, etc.
(17) In the embodiment of
(18) The dielectric spacers are shown to comprise a single homogeneous composition. In other embodiments, the dielectric spacers may comprise laminates of two or more different compositions. Utilization of laminates may enable additional tailoring of dielectric properties of the structures 20. In some example embodiments, the dielectric spacers may comprise a laminate of silicon nitride and oxide; with example oxides including aluminum oxide, hafnium oxide, silicon oxide, zirconium oxide, etc.
(19) The dielectric spacers have widths W.sub.1 and the air gaps 32 have widths W.sub.2. The relative widths of the air gaps and dielectric spacers, together with the composition of the dielectric spacers, may be tailored with methodology described below to customize the electrically insulative structures 20 for particular applications. In some embodiments, the width of the air gap (W.sub.2) within an insulative structure 20 may be within a range of from about 10% to about 90% of a total width of the insulative structure (with the total width being W.sub.2+2*W.sub.1).
(20) The insulative structures 20 comprise insulative capping structures 34 over the air gaps 32. The capping structures are between the dielectric spacers 30, and are not over upper surfaces of the dielectric spacers. The capping structures comprise dielectric capping material 33. Such material may be any suitable composition or combination of compositions; and in some embodiments may comprise, consist essentially of, or consist of silicon oxynitride.
(21) In the shown embodiment, the capping structures 34 join to the dielectric spacers 30 at corners 35 having substantially right angles (i.e., being about 90). The term substantially right angle is utilized to indicate that the corners are right angles to within reasonable tolerances of fabrication and measurement.
(22) In some embodiments, the conductive structures 22 may be considered to be spaced apart from one another by intervening regions, and the insulative structures 20 may be considered to be within such intervening regions. In the shown embodiment, the insulative structures 20 fill such intervening regions.
(23) In the embodiment of
(24)
(25)
(26) The insulative structures 20a and conductive structures 22a are supported by an electrically conductive material 40, which in turn is supported by a base 12. A space is provided between base 12 and conductive material 40 to indicate that there may be additional materials between the base and the conductive material.
(27) The base 12 may comprise a semiconductor base of the type described above with reference to
(28) The conductive material 40 may be configured as an electrically conductive line; and may comprise any suitable composition or combination of compositions. In some embodiments, material 40 may comprise copper. In such embodiments, copper barrier material (not shown) may be provided along at least some of the peripheral surfaces of the copper to preclude diffusion of copper into adjacent materials and regions.
(29) The interconnects 22a comprise electrically conductive material 42. Such may be any suitable material (including materials which are difficult to etch); and in some embodiments may comprise, consist essentially of, or consist of one or more of various metals (for example, copper, tungsten, titanium, etc.), metal-containing compositions (for instance, metal nitride, metal carbide, metal silicide, etc.), and conductively-doped semiconductor materials (for instance, conductively-doped silicon, conductively-doped germanium, etc.). The conductive material 42 may be different than conductive material 40. For instance, in some embodiments material 42 may comprise, consist essentially of, or consist of tungsten; and material 40 may comprise copper.
(30) In some embodiments, the material 40 may be considered to be configured into a first conductive structure, and the conductive structures 22a may be considered to be second conductive structures which are electrically coupled with the first conductive structure. In the shown embodiment, the second conductive structures directly contact an upper surface of the first conductive structure. The second conductive structures are spaced from one another by intervening regions, and such intervening regions comprise insulative structures 20a.
(31) In the shown embodiment, the conductive interconnects 22a comprise wide upper regions 41 and narrow lower regions 43. The terms wide and narrow are utilized relative to one another so that the term wide region refers to a region which is wider than another region which is referred to as a narrow region. The terms wide and narrow are only utilized to indicate relative differences between the referred-to regions, and are not utilized in an absolute sense to indicate that the regions are particularly wide or narrow relative to similar regions of conventional devices.
(32) The conductive interconnects may be formed to have the shown lower narrow regions and upper wide regions through, for example, dual-damascene processing (example dual-damascene processing is described below with reference to
(33) The embodiment of
(34) The insulative material 44 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise one or both of silicon dioxide and silicon nitride.
(35) In the shown embodiment, insulative material 44 is spaced from conductive material 40 by a barrier dielectric 45. Such barrier dielectric may have properties suitable to prevent diffusion of copper from a copper-containing material 40; and in some embodiments may comprise, consist essentially of, or consist of silicon carbide. In some embodiments, material 45 may be omitted; such as, for instance, if conductive material 40 does not comprise copper.
(36) The air gap/spacer insulative structures 20a comprise the dielectric spacers 30 and capping structures 34 described above with reference to the embodiment of
(37) The embodiment of
(38)
(39)
(40) The insulative structures 20b and conductive structures 22b are supported by the electrically conductive material 40 and base 12 described above with reference to other embodiments.
(41) The interconnects 22b comprise the electrically conductive material 42 described above with reference to
(42) The embodiment of
(43) The first dielectric spacers 30a are between the narrow lower regions 43 of interconnects 22b, and the second dielectric spacers 30b are between the wider upper regions 41 of interconnects 22b.
(44) The air gap/spacer insulative structures 20b comprise the capping structures 34 described above with reference to the embodiment of
(45) The embodiment of
(46)
(47) The constructions of
(48) Referring to
(49) The construction of
(50) The sacrificial material 50 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise, consist essentially of, or consist of carbon.
(51) The masking material 52 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise photolithographically-patterned photoresist and/or masking material patterned utilizing pitch-multiplication methodologies.
(52) Referring to
(53) Referring to
(54) Referring to
(55) Referring to
(56) The insulative material 24 is formed across planarized surface 59.
(57) Referring to
(58) The construction of
(59) Referring to
(60) The construction of
(61) The sacrificial material 60 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise, consist essentially of, or consist of carbon.
(62) The DARC material 62 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise, consist essentially of, or consist of silicon oxynitride.
(63) The masking material 64 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise photolithographically-patterned photoresist and/or masking material patterned utilizing pitch-multiplication methodologies.
(64) Referring to
(65) Referring to
(66) The sacrificial material 68 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise, consist essentially of, or consist of carbon.
(67) The masking material 70 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise photolithographically-patterned photoresist and/or masking material patterned utilizing pitch-multiplication methodologies.
(68) Referring to
(69) Referring to
(70) Referring to
(71) Referring to
(72) The insulative material 46 is formed across planarized surface 73.
(73) Referring to
(74) The construction of
(75) Referring to
(76) The construction of
(77) The sacrificial material 76 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise, consist essentially of, or consist of carbon.
(78) The masking material 78 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise photolithographically-patterned photoresist and/or masking material patterned utilizing pitch-multiplication methodologies.
(79) Referring to
(80) Referring to
(81) Referring to
(82) The sacrificial material 82 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise, consist essentially of, or consist of carbon.
(83) The masking material 86 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise photolithographically-patterned photoresist and/or masking material patterned utilizing pitch-multiplication methodologies.
(84) Referring to
(85) Referring to
(86) The insulative material 46 is formed across planarized surface 73.
(87) Referring to
(88) Referring to
(89) The construction of
(90) The construction of
(91) Referring to
(92) Referring to
(93) The sacrificial material 90 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise, consist essentially of, or consist of carbon.
(94) The masking material 92 may comprise any suitable composition or combination of compositions; and in some embodiments may comprise photolithographically-patterned photoresist and/or masking material patterned utilizing pitch-multiplication methodologies.
(95) Referring to
(96) Referring to
(97) Referring to
(98) Referring to
(99) The insulative material 46 is formed across planarized surface 97.
(100) Referring to
(101) The construction of
(102) The air gap/spacer insulative structures (20, 20a and 20b) discussed above may provide numerous advantages; including, for example, enabling tailoring of dielectric properties (e.g., breakdown voltage, dielectric constant, etc.) through utilization of appropriate compositions in the spacers and/or through adjustment of relative widths of air gaps and spacers, providing structural stability to air gaps by surrounding them with dielectric, enhanced electromigration resistance of the insulative structures relative to conventional structures, etc.
(103) The electronic devices and structures discussed above may be incorporated into electronic systems. Such electronic systems may be used in, for example, memory modules, device drivers, power modules, communication modems, processor modules, and application-specific modules, and may include multilayer, multichip modules. The electronic systems may be any of a broad range of systems, such as, for example, clocks, televisions, cell phones, personal computers, automobiles, industrial control systems, aircraft, etc.
(104) Unless specified otherwise, the various materials, substances, compositions, etc. described herein may be formed with any suitable methodologies, either now known or yet to be developed, including, for example, atomic layer deposition (ALD), chemical vapor deposition (CVD), physical vapor deposition (PVD), etc.
(105) The terms dielectric and electrically insulative are both utilized to describe materials having insulative electrical properties. Both terms are considered synonymous in this disclosure. The utilization of the term dielectric in some instances, and the term electrically insulative in other instances, is to provide language variation within this disclosure to simplify antecedent basis within the claims that follow, and is not utilized to indicate any significant chemical or electrical differences.
(106) The particular orientation of the various embodiments in the drawings is for illustrative purposes only, and the embodiments may be rotated relative to the shown orientations in some applications. The description provided herein, and the claims that follow, pertain to any structures that have the described relationships between various features, regardless of whether the structures are in the particular orientation of the drawings, or are rotated relative to such orientation.
(107) The cross-sectional views of the accompanying illustrations only show features within the planes of the cross-sections, and do not show materials behind the planes of the cross-sections in order to simplify the drawings.
(108) When a structure is referred to above as being on or against another structure, it can be directly on the other structure or intervening structures may also be present. In contrast, when a structure is referred to as being directly on or directly against another structure, there are no intervening structures present. When a structure is referred to as being connected or coupled to another structure, it can be directly connected or coupled to the other structure, or intervening structures may be present. In contrast, when a structure is referred to as being directly connected or directly coupled to another structure, there are no intervening structures present.
(109) Some embodiments include a construction having conductive structures spaced from one another by intervening regions. Insulative structures are within the intervening regions. The insulative structures comprise dielectric spacers along sidewalls of the conductive structures, and comprise air gaps between the dielectric spacers. The insulative structures have dielectric capping material over the air gaps. The dielectric capping material is between the dielectric spacers and is not over upper surfaces of the dielectric spacers. The dielectric capping material comprises a different composition than the dielectric spacers.
(110) Some embodiments include a construction having a first conductive structure with an upper surface, and having a plurality of second conductive structures electrically coupled with the upper surface of the first conductive structure and spaced from one another by intervening regions. Air gap/spacer insulative structures are within the intervening regions between the second conductive structures. The air gap/spacer insulative structures comprise dielectric spacers along sidewalls of the second conductive structures, and comprise air gaps between the dielectric spacers. Dielectric capping material is over the air gaps. The dielectric capping material is between the dielectric spacers and is not over upper surfaces of the dielectric spacers.
(111) Some embodiments include a construction which comprises a conductive line having an upper surface, and a plurality of conductive interconnects electrically coupled with the upper surface of the conductive line and spaced from one another by intervening regions. The conductive interconnects have wide upper regions over narrow lower regions. First air gap/spacer insulative structures are within the intervening regions between the narrow lower regions of the conductive interconnects. The first air gap/spacer insulative structures comprise first dielectric spacers along sidewalls of the conductive interconnects, and comprise air gaps between the first dielectric spacers. Second air gap/spacer insulative structures are within the intervening regions between the wide upper regions of the conductive interconnects. The second air gap/spacer insulative structures comprise second dielectric spacers along sidewalls of the conductive interconnects, and comprise the air gaps between the second dielectric spacers.
(112) In compliance with the statute, the subject matter disclosed herein has been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the claims are not limited to the specific features shown and described, since the means herein disclosed comprise example embodiments. The claims are thus to be afforded full scope as literally worded, and to be appropriately interpreted in accordance with the doctrine of equivalents.