Method for producing semiconductor device and semiconductor device
09837317 ยท 2017-12-05
Assignee
Inventors
Cpc classification
H01L21/30625
ELECTRICITY
H10D30/43
ELECTRICITY
H01L21/76895
ELECTRICITY
H10D62/122
ELECTRICITY
H10D30/6713
ELECTRICITY
H10D30/6735
ELECTRICITY
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
H10D30/6757
ELECTRICITY
H01L21/324
ELECTRICITY
International classification
H01L21/82
ELECTRICITY
H01L21/768
ELECTRICITY
H01L29/786
ELECTRICITY
H01L21/8234
ELECTRICITY
H01L21/306
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/775
ELECTRICITY
B82Y10/00
PERFORMING OPERATIONS; TRANSPORTING
H01L29/06
ELECTRICITY
H01L29/423
ELECTRICITY
H01L21/324
ELECTRICITY
Abstract
A method for producing a semiconductor device includes forming a first fin-shaped semiconductor layer and a second fin-shaped semiconductor layer on a substrate using a sidewall formed around a dummy pattern on the substrate. A first insulating film is formed around the first fin-shaped semiconductor layer and the second fin-shaped semiconductor layer. A first pillar-shaped semiconductor layer is formed in an upper portion of the first fin-shaped semiconductor layer, and a second pillar-shaped semiconductor layer is formed in an upper portion of the second fin-shaped semiconductor layer.
Claims
1. A method for producing a semiconductor device comprising: a first step comprising: forming a first fin-shaped semiconductor layer and a second fin-shaped semiconductor layer on a substrate using a sidewall formed around a dummy pattern on the substrate as an etching mask to etch the substrate; forming a first insulating film around the first fin-shaped semiconductor layer and the second fin-shaped semiconductor layer; etching the first fin-shaped semiconductor layer to reduce a height of the first fin-shaped semiconductor layer and to form a first pillar-shaped semiconductor layer in an upper portion of the first fin-shaped semiconductor layer, and etching the second fin-shaped semiconductor layer to reduce a height of the second fin-shaped semiconductor layer and to form a second pillar-shaped semiconductor layer in an upper portion of the second fin-shaped semiconductor layer.
2. The method for producing a semiconductor device according to claim 1 further comprises: after the first step, a second step comprising: forming first diffusion layers by implanting an impurity into an upper portion of the first pillar-shaped semiconductor layer, an upper portion of the first fin-shaped semiconductor layer and a lower portion of the first pillar-shaped semiconductor layer, and forming second diffusion layers by implanting an impurity into an upper portion of the second pillar-shaped semiconductor layer, an upper portion of the second fin-shaped semiconductor layer and a lower portion of the second pillar-shaped semiconductor layer; after the second step, a third step comprising: forming a gate insulating film, a first polysilicon gate electrode, a second polysilicon gate electrode, and a polysilicon gate line so that the gate insulating film covers side surfaces and upper portions the first pillar-shaped semiconductor layer and the second pillar-shaped semiconductor layer, the first polysilicon gate electrode and the second polysilicon gate electrode covers the gate insulating film, and where after the first polysilicon gate electrode, the second polysilicon gate electrode, and the polysilicon gate line are formed, an upper surface of a polysilicon region is located at a higher position relative to the substrate than the gate insulating film on the diffusion layer in the upper portion of the first pillar-shaped semiconductor layer and the gate insulating film on the diffusion layer in the upper portion of the second pillar-shaped semiconductor layer; after the third step, a fourth step comprising: forming a silicide in an upper portion of the first diffusion layer in the first fin-shaped semiconductor layer and in an upper portion of the second diffusion layer in the second fin-shaped semiconductor layer; after the fourth step, a fifth step comprising: depositing an interlayer insulating film, exposing the first polysilicon gate electrode, the second polysilicon gate electrode, and the polysilicon gate line, etching the first polysilicon gate electrode, the second polysilicon gate electrode, and the polysilicon gate line, then depositing a metal, and forming a first metal gate electrode, a second metal gate electrode, and a metal gate line, the metal gate line being connected to the first metal gate electrode and second metal gate electrode and extending in a direction perpendicular to a direction in which the first fin-shaped semiconductor layer and second fin-shaped semiconductor layer extend; and, after the fifth step, a sixth step comprising: forming a contact that is directly connected to the first diffusion layer in the upper portion of the first pillar-shaped semiconductor layer and the second diffusion layer in the upper portion of the second pillar-shaped semiconductor layer.
3. The method for producing a semiconductor device according to claim 1, wherein the first step further comprises: depositing a second oxide film on the substrate to form the dummy pattern; forming a first resist for forming the dummy pattern; etching the second oxide film to form the dummy pattern; removing the first resist; depositing a first nitride film; forming a first nitride film sidewall around the dummy pattern by etching the first nitride film in such a manner that the first nitride film remains in a sidewall shape; removing the dummy pattern; etching the substrate using the first nitride film sidewall as a mask to form the first fin-shaped semiconductor layer and the second fin-shaped semiconductor layer such that they are connected to each other at their ends to form a closed loop; forming the first insulating film around the first fin-shaped semiconductor layer and the second fin-shaped semiconductor layer; removing the first nitride film sidewall; etching back the first insulating film to expose an upper portion of the first fin-shaped semiconductor layer and an upper portion of the second fin-shaped semiconductor layer; forming a second resist so as to be perpendicular to the first fin-shaped semiconductor layer and the second fin-shaped semiconductor layer; etching the first fin-shaped semiconductor layer and the second fin-shaped semiconductor layer; and removing the second resist to form the first pillar-shaped semiconductor layer such that a portion in which the first fin-shaped semiconductor layer is perpendicular to the second resist comprises the first pillar-shaped semiconductor layer and to form the second pillar-shaped semiconductor layer such that a portion in which the second fin-shaped semiconductor layer is perpendicular to the second resist comprises the second pillar-shaped semiconductor layer.
4. The method for producing a semiconductor device according to claim 2, wherein after the first step, the second step further comprises: depositing a third oxide film on the after forming the second pillar-shaped semiconductor layer in the first step; forming a second nitride film; etching the second nitride film such that the second nitride film remains in a sidewall shape; forming the first and second diffusion layers by implanting an impurity into the upper portion of the first pillar-shaped semiconductor layer, the upper portion of the first fin-shaped semiconductor layer, the upper portion of the second pillar-shaped semiconductor layer, and the upper portion of the second fin-shaped semiconductor layer, respectively; removing the second nitride film and the third oxide film; and performing a heat treatment.
5. The method for producing a semiconductor device according to claim 2, wherein after the second step, the third step further comprises: forming the gate insulating film so as to surround the first pillar-shaped semiconductor layer and the second pillar-shaped semiconductor layer; depositing and planarizing a polysilicon such that an upper surface of the planarized polysilicon is located at a higher position, relative to the substrate, than the gate insulating film on the diffusion layer in the upper portion of the first pillar-shaped semiconductor layer and the gate insulating film on the second diffusion layer in the upper portion of the second pillar-shaped semiconductor layer; depositing a third nitride film; forming a third resist for forming the first polysilicon gate electrode, the second polysilicon gate electrode, and the polysilicon gate line; etching the third nitride film and the polysilicon to form the first polysilicon gate electrode, the second polysilicon gate electrode, and the polysilicon gate line; etching the gate insulating film; and removing the third resist.
6. The method for producing a semiconductor device according to claim 2 further comprising: depositing a fourth nitride film after removing the third resist in the third step, etching the fourth nitride film in such that the fourth nitride film remains in a sidewall shape, and depositing a metal to form the silicide in upper portions of the first diffusion layers in the upper portions of the first fin-shaped semiconductor layer and second fin-shaped semiconductor layer.
7. The method for producing a semiconductor device according to claim 6 further comprising: depositing a fifth nitride film on the entire structure after forming the silicide in the fourth step; depositing an interlayer insulating film and planarizing the interlayer insulating film by chemical mechanical polishing, wherein the first polysilicon gate electrode, the second polysilicon gate electrode, and the polysilicon gate line are exposed by the chemical mechanical polishing; etching the first polysilicon gate electrode, the second polysilicon gate electrode, and the polysilicon gate line; depositing a metal to fill portions in which the first polysilicon gate electrode, the second polysilicon gate electrode, and the polysilicon gate line are etched; and etching the metal to expose the gate insulating film on the diffusion layer in the upper portion of the first pillar-shaped semiconductor layer and the gate insulating film on the diffusion layer in the upper portion of the second pillar-shaped semiconductor layer and to form the first metal gate electrode, the second metal gate electrode, and the metal gate line.
8. A method for producing a semiconductor device, the device having: a first fin-shaped semiconductor layer and a second fins-shaped semiconductor layer on a substrate; a first insulating film around the first fin-shaped semiconductor layer and the second fins-shaped semiconductor layer; a first pillar-shaped semiconductor layer on the first fin-shaped semiconductor layer; a second pillar-shaped semiconductor layer on the second fin-shaped semiconductor layer; a first gate insulating film around the first pillar-shaped semiconductor layer; a first metal gate electrode around the first gate insulating film; a second gate insulating film around the second pillar-shaped semiconductor layer; a second metal gate electrode around the second gate insulating film, and a metal gate line connected to the first metal gate electrode and the second metal gate and extending in a direction perpendicular to the first fin-shaped semiconductor layer and the second fin-shaped semiconductor layer; the method comprising: forming the first fin-shaped semiconductor layer and the second fin-shaped semiconductor layer using a sidewall formed around a dummy pattern on the substrate as an etching mask to etch the substrate; etching the first and second fin-shaped semiconductor layers to reduce a height of the first and second fin-shaped semiconductor layers and to form the first and second pillar-shaped semiconductor layers, respectively.
Description
BRIEF DESCRIPTION OF THE DRAWING
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(48) A production process for forming a SGT structure according to an embodiment of the present invention will now be described with reference to
(49) A production method is described that includes forming a first fin-shaped silicon layer and a second fin-shaped silicon layer on a substrate, forming a first insulating film around the first fin-shaped silicon layer and second fin-shaped silicon layer, forming a first pillar-shaped silicon layer in an upper portion of the first fin-shaped silicon layer, and forming a second pillar-shaped silicon layer in an upper portion of the second fin-shaped silicon layer. As shown in
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(58) An oxide film formed using high-density plasma or an oxide film formed by low-pressure chemical vapor deposition may be used as the first insulating film.
(59) As shown in
(60) As shown in
(61) As shown in
(62) As shown in
(63) As a result, a structure is formed in which the first pillar-shaped silicon layer 109 is formed in the upper portion of the first fin-shaped silicon layer 105, the second pillar-shaped silicon layer 110 is formed in the upper portion of the second fin-shaped silicon layer 106, and the first insulating film 107 is formed around the first fin-shaped silicon layer 105 and second fin-shaped silicon layer 106.
(64) As shown in
(65) Next, there is described a production method that includes, in order to achieve gate last, forming diffusion layers by implanting an impurity into an upper portion of the first pillar-shaped silicon layer 109, an upper portion of the first fin-shaped silicon layer 105, and a lower portion of the first pillar-shaped silicon layer 109 and forming diffusion layers by implanting an impurity into an upper portion of the second pillar-shaped silicon layer 110, an upper portion of the second fin-shaped silicon layer 106, and a lower portion of the second pillar-shaped silicon layer 110.
(66) As shown in
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(68) As shown in
(69) As shown in
(70) As shown in
(71) Next, there is described a production method that includes, in order to achieve gate last, forming a first polysilicon gate electrode 119b, a second polysilicon gate electrode 119a, and a polysilicon gate line 119c using a polysilicon. To achieve gate last, an interlayer insulating film is deposited and then polysilicon gate electrodes and a polysilicon gate line are exposed by chemical mechanical polishing. Therefore, the upper portions of the pillar-shaped silicon layers need to be prevented from being exposed by the chemical mechanical polishing.
(72) As shown in
(73) A third nitride film 120 is deposited. The third nitride film 120 is a film that, when a silicide is formed in the upper portions of the first fin-shaped silicon layer 105 and second fin-shaped silicon layer 106, prevents the formation of the silicide in upper portions of a first polysilicon gate electrode 119b, a second polysilicon gate electrode 119a, and a polysilicon gate line 119c.
(74) As shown in
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(78) The production method that includes, in order to achieve gate last, forming a first polysilicon gate electrode 119b, a second polysilicon gate electrode 119a, and a polysilicon gate line 119c using a polysilicon has been described. The upper surface of the polysilicon after the first polysilicon gate electrode 119b, second polysilicon gate electrode 119a, and polysilicon gate line 119c are formed is located at a higher position than the gate insulating film 118 on the diffusion layer 113 formed in the upper portion of the first pillar-shaped silicon layer 109 and the gate insulating film 118 on the diffusion layer 114 formed in the upper portion of the second pillar-shaped silicon layer 110.
(79) Next, there is described a production method that includes forming a silicide in the upper portion of the diffusion layer 117 formed in the upper portion of the first fin-shaped silicon layer 105 and in the upper portion of the diffusion layer 117 formed in the upper portion of the second fin-shaped silicon layer 106.
(80) This production method is characterized in that a silicide is not formed in upper portions of the first polysilicon gate electrode 119b, second polysilicon gate electrode 119a, and polysilicon gate line 119c and in upper portions of the diffusion layer 113 formed in the upper portion of the first pillar-shaped silicon layer 109 and the diffusion layer 114 formed in the upper portion of the second pillar-shaped silicon layer 110. If a silicide is formed in the upper portions of the diffusion layer 113 formed in the upper portion of the first pillar-shaped silicon layer 109 and the diffusion layer 114 formed in the upper portion of the second pillar-shaped silicon layer 110, the number of production steps is increased.
(81) As shown in
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(84) The production method that includes forming a silicide in the upper portion of the diffusion layer 117 formed in the upper portion of the first fin-shaped silicon layer 105 and forming a silicide in the upper portion of the diffusion layer 117 formed in the upper portion of the second fin-shaped silicon layer 106 has been described.
(85) Next, there is described a production method of gate last that includes depositing an interlayer insulating film 125, exposing the first polysilicon gate electrode 119b, second polysilicon gate electrode 119a, and polysilicon gate line 119c, etching the first polysilicon gate electrode 119b, second polysilicon gate electrode 119a, and polysilicon gate line 119c, depositing a metal 126, and forming a first metal gate electrode 126b, a second metal gate electrode 126a, and a metal gate line 126c.
(86) As shown in
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(92) The production method of gate last that includes depositing the interlayer insulating film 125, exposing the first polysilicon gate electrode 119b, second polysilicon gate electrode 119a, and polysilicon gate line 119c, etching the first polysilicon gate electrode 119b, second polysilicon gate electrode 119a, and polysilicon gate line 119c, depositing the metal 126, and forming the first metal gate electrode 126b, the second metal gate electrode 126a, and the metal gate line 126c has been described.
(93) Next, there is described a production method for forming contacts. Since the silicide is not formed in the upper portions of the diffusion layer 113 formed in the upper portion of the first pillar-shaped silicon layer 109 and the diffusion layer 114 formed in the upper portion of the second pillar-shaped silicon layer 110, a contact is directly connected to the diffusion layer 113 in the upper portion of the first pillar-shaped silicon layer 109 and another contact is directly connected to the diffusion layer 114 in the upper portion of the second pillar-shaped silicon layer 110.
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(103) Next, there is described a production method for forming metal wire layers.
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(108) The production method for forming metal wire layers has been described.
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(110) The SGT structure includes a first fin-shaped semiconductor layer 105 formed on a substrate 101 and a second fin-shaped semiconductor layer 106 formed on the substrate 101, the first fin-shaped semiconductor layer 105 and the second fin-shaped semiconductor layer 106 being connected to each other at their ends to form a closed loop; a first insulating film 107 formed around the first fin-shaped semiconductor layer 105 and second fin-shaped semiconductor layer 106; a first pillar-shaped semiconductor layer 109 formed in an upper portion of the fin-shaped semiconductor layer 105 and a second pillar-shaped semiconductor layer 110 formed in an upper portion of the second fin-shaped semiconductor layer 106, the first pillar-shaped semiconductor layer 109 having a width equal to the width of the first fin-shaped semiconductor layer 105 and the second pillar-shaped semiconductor layer 110 having a width equal to the width of the second fin-shaped semiconductor layer 106; a diffusion layer 117 formed in an upper portion of the first fin-shaped semiconductor layer 105 and a lower portion of the first pillar-shaped semiconductor layer 109, a diffusion layer 113 formed in an upper portion of the first pillar-shaped semiconductor layer 109, a diffusion layer 117 formed in an upper portion of the second fin-shaped semiconductor layer 106 and a lower portion of the second pillar-shaped semiconductor layer 110, and a diffusion layer 114 formed in an upper portion of the second pillar-shaped semiconductor layer 110; a silicide 123 formed in upper portions of the diffusion layers 117 formed in the upper portion of the first fin-shaped semiconductor layer 105 and in the upper portion of the second fin-shaped semiconductor layer 106; a gate insulating film 118 formed around the first pillar-shaped semiconductor layer 109, a first metal gate electrode 126b formed around the gate insulating film 118, a gate insulating film 118 formed around the second pillar-shaped semiconductor layer 110, a second metal gate electrode 126a formed around the gate insulating film 118, and a metal gate line 126c that is connected to the first metal gate electrode 126b and the second metal gate electrode 126a and that extends in a direction perpendicular to the direction in which the first fin-shaped semiconductor layer 105 and second fin-shaped semiconductor layer 106 extend; and a contact 134 formed on the diffusion layer 113 formed in the upper portion of the first pillar-shaped semiconductor layer 109 so as to be directly connected to the diffusion layer 113 and a contact 134 formed on the diffusion layer 114 formed in the upper portion of the second pillar-shaped semiconductor layer 110 so as to be directly connected to the diffusion layer 114.
(111) Accordingly, there are provided a SGT production method in which the parasitic capacitance between a gate line and a substrate is decreased, a gate last process is employed, and two transistors are produced from a single dummy pattern and a SGT structure formed by the production method.