A surface mounting apparatus, structure, and associated methods thereof. The surface mounting apparatus includes a housing, a lead frame, at least partially encapsulated by the housing. The lead frame includes a chip mounting surface having a chip mounting pad, and one or more first stress relief features disposed outside of the chip mounting surface. The apparatus further includes another lead frame, at least partially encapsulated by the housing. The other lead frame includes one or more second stress relief features

Radio frequency (RF) packages containing substrates having coefficient of thermal expansion (CTE) matched mount pads are disclosed, as are methods for fabricating RF packages and substrates. In embodiments, the RF package contains a high thermal performance substrate including a metallic base structure, which has a frontside facing a first RF power die and a first die attach region on the frontside of the base structure. A first CTE matched mount pad is bonded to the metallic base structure and covers the first die attach region. The first CTE mount pad has a CTE greater than the CTE of RF power die and less than the CTE of the metallic base structure. An electrically-conductive bonding material attaches the RF power die to the first CTE matched mount pad, while RF circuitry integrated into first RF power die is electrically coupled to the metallic base structure through the mount pad.

In one embodiment, methods for making semiconductor devices are disclosed.

A method of and system for adhesive bonding by a) providing a polymerizable adhesive composition on a surface of an element to be bonded to form an assembly; b) irradiating the assembly with radiation at a first wavelength capable of vulcanization of bonds in the polymerizable adhesive composition by activation of sulfur-containing compound with at least one selected from x-ray, e-beam, visible, or infrared light to thereby generate ultraviolet light in the polymerizable adhesive composition; and c) adhesively joining two or more components together by way of the polymerizable adhesive composition.

A method for producing a semiconductor arrangement includes: forming a first metallization layer on a first side of a dielectric insulation layer, the first metallization layer having at least two sections, each section being separated from a neighboring section by a recess; arranging a semiconductor body on one of the sections of the first metallization layer; and forming at least one indentation between a first side of the semiconductor body and a closest edge of the respective section of the first metallization layer. A distance between the first side and the closest edge of the section of the first metallization layer is between 0.5 mm and 5 mm.

Various leadframe implementations may include a conductive substrate electrically coupled to a first lead where the conductive substrate includes a first elevated region and a second elevated region on a first side of the conductive substrate. The first elevated region may include a first planar surface and the second elevated region may include a second planar surface on the first side of the conductive substrate. Various implementations may include where the first planar surface of the first elevated region and the second planar surface of the second elevated region are configured to attach to a contact pad of a semiconductor die. The first planar surface may include a curved edge. The second planar surface may include a polygonal shape. The curved edge of the first planar surface may be configured to laterally align with a curved edge of the contact pad of the semiconductor die.

A semiconductor device according to the present invention includes a semiconductor chip having a semiconductor layer that has a first surface on a die-bonding side, a second surface on the opposite side of the first surface, and an end surface extending in a direction crossing the first surface and the second surface, a first electrode that is formed on the first surface and has a peripheral edge at a position separated inward from the end surface, and a second electrode formed on the second surface, a conductive substrate onto which the semiconductor chip is die-bonded, a conductive spacer that has a planar area smaller than that of the first electrode and supports the semiconductor chip on the conductive substrate, and a resin package that seals at least the semiconductor chip and the conductive spacer.

A semiconductor device according to the present invention includes a semiconductor chip having a semiconductor layer that has a first surface on a die-bonding side, a second surface on the opposite side of the first surface, and an end surface extending in a direction crossing the first surface and the second surface, a first electrode that is formed on the first surface and has a peripheral edge at a position separated inward from the end surface, and a second electrode formed on the second surface, a conductive substrate onto which the semiconductor chip is die-bonded, a conductive spacer that has a planar area smaller than that of the first electrode and supports the semiconductor chip on the conductive substrate, and a resin package that seals at least the semiconductor chip and the conductive spacer.

Methods of manufacturing semiconductor packages. Implementations may include: providing a substrate with a first side, a second side, and a thickness; forming a plurality of pads on the first side of the substrate; and applying die attach material to the plurality of pads. The method may include bonding a wafer including a plurality of semiconductor die to the substrate at one or more die pads included in each die. The method may also include singulating the plurality of semiconductor die, overmolding the plurality of semiconductor die and the first side of the substrate with an overmold material, and removing the substrate to expose the plurality of pads and to form a plurality of semiconductor packages coupled together through the overmold material. The method also may include singulating the plurality of semiconductor packages to separate them.

Methods of manufacturing semiconductor packages. Implementations may include: providing a substrate with a first side, a second side, and a thickness; forming a plurality of pads on the first side of the substrate; and applying die attach material to the plurality of pads. The method may include bonding a wafer including a plurality of semiconductor die to the substrate at one or more die pads included in each die. The method may also include singulating the plurality of semiconductor die, overmolding the plurality of semiconductor die and the first side of the substrate with an overmold material, and removing the substrate to expose the plurality of pads and to form a plurality of semiconductor packages coupled together through the overmold material. The method also may include singulating the plurality of semiconductor packages to separate them.