A shippable bundled product including a plurality of paper product rolls each individually packaged by a first package material and arranged relative to one another so as to form a bundle. The bundle is packaged by a second package material. The second package material has a shrinkage factor relative to the bundle of less than zero.

A machine for packaging groups of tissue products including a dosing element equipped with a plurality of passageways each configured for receiving a row formed by a predetermined number of products for defining a layer of a group of products. A detection device associated with the dosing element detects a filling parameter relative to a number, dimension and/or orientation of the products occupying the passageways and generates a signal representing the filling parameter. A processing and control unit receives the signals representing the products and processes the signals to compare with signals relating to a reference layer for deriving an acceptance condition, wherein the layer is consistent with the reference layer and suitable for the packaging, or for eliminating the layer of products released from the dosing element. A rejection system ejects the layer when it is in the eliminating condition.

A system 100 for sheet coil packaging is provided. The system 100 preferably comprises: a sheet coil rotating arrangement 120, arranged to rotate a sheet coil 116 to enable it to be wrapped; first 112 and second 113 industrial robots, having first 108 and second 109 robot arms, arranged to wrap the sheet coil 116 using a wrapping tool 110, using sequences of the first robot arm 108 inserting the wrapping tool 110 into a central hole 118 of the sheet coil 116 and handing over the wrapping tool 110 to the second robot arm 109, and the second robot arm 109 transporting the wrapping tool 110 along the outside of the sheet coil 116 and handing it back to the first robot arm 108, as the sheet coil 116 is rotated by the sheet coil rotating arrangement 120; and two outer edge protection mounting devices 210, 220, arranged at opposite ends of the sheet coil 116 to feed out edge protection material 250 along an outer edge of the sheet coil 116 as the sheet coil 116 is rotated by the sheet coil rotating arrangement 120. The first 112 and second 113 industrial robots are preferably arranged to wrap the sheet coil 116 in synchronization with the feeding out of the edge protection material 250, thereby fixing the edge protection material 250 to the outer edges of the sheet coil 116 by the wrapping as the sheet coil 116 is rotated by the sheet coil rotating arrangement 120.

A direct-to-consumer heat shrunk bundled product made up of a plurality of paper product rolls each individually packaged by a first package material and arranged relative to one another so as to form a bundle, the bundle being packaged by a second package material, wherein a substantial portion of the inner surface of the second package material is in contact with the first package material of the plurality of paper product rolls and is nonstick relative to the first package material. The bundle includes fused end seals so that the bundle does not include open gussets that might otherwise catch on machinery during sorting and shipping. The packaging material and/or wrapper may include laser energy absorbing material or adhesive.

Systems and methods for an automated paper cone closing machine are disclosed. A paper cone closing machine may comprise a plurality of tamping rods, a pair of plates, and a plurality of ejection rods arranged above a tray shuttle. The plurality of tamping rods for compacting a material contained in a plurality of paper rolls removeably received in the tray shuttle in a row. The pair of plates for pressing on the top of each paper roll to flatten the top of each paper roll into a flap. The plurality of ejection rods configured to press on the flap of each paper roll to press the flap into a top of each paper roll into a dimple thereby closing each paper roll.

A process is provided for heat sealing substrate layers. The process comprising: conveying an upper die having a heating conductor and a lower die having a heating conductor to a sealing region, where a substrate is applied to one or more items; activating a power supply system; monitoring, via the power supply system, a temperature of the heating conductor of the upper die when in the sealing region; monitoring, via the power supply system, a temperature of the heating conductor of the lower die when in the sealing region, wherein the monitoring of the temperature of the heating conductor of the upper die is performed independently of the monitoring of the temperature of the heating conductor of the lower die; supplying power to the upper die based on the temperature of the heating conductor of the upper die; supplying power to the lower die based on the temperature of the heating conductor of the lower die, wherein the power is supplied to the lower die independently of the power being supplied to the upper die.

A folding apparatus is provided to be positioned adjacent a conveyor along which product having a flexible film wrapper wrapped about the product moves adjacent the folding apparatus such that the folding apparatus effects the folding of a first flap of the wrapper. The folding apparatus comprises a passive folding device comprising a first passive folding member defining a first passive folding surface adapted to engage the first flap as the product and the film wrapper move in a machine direction and folding the first flap from a first position away from the product to a second position adjacent the product.

A process is provided for heat sealing substrate layers. The process comprising: conveying an upper die having a heating conductor and a lower die having a heating conductor to a sealing region, where a substrate is applied to one or more items; activating a power supply system; monitoring, via the power supply system, a temperature of the heating conductor of the upper die when in the sealing region; monitoring, via the power supply system, a temperature of the heating conductor of the lower die when in the sealing region, wherein the monitoring of the temperature of the heating conductor of the upper die is performed independently of the monitoring of the temperature of the heating conductor of the lower die; supplying power to the upper die based on the temperature of the heating conductor of the upper die; supplying power to the lower die based on the temperature of the heating conductor of the lower die, wherein the power is supplied to the lower die independently of the power being supplied to the upper die.

Converting line for paper rolls, including at least one converting apparatus adapted to convert paper plies, wound in parent reels, into rolls, a packing machine that in turn includes—a carrier conveyor, on which the rolls coming from the converting apparatus are arranged, —at least one side area at the side of the carrier conveyor, where the rolls are packed, —at least one robot adapted to take the rolls from the at least one conveyor belt and to put them in the at least one side area.

A pre-packaged system for covering a roll of toilet paper including a plurality of sheets of material cut into a generally rectangular, predetermined size configured to cover the roll of toilet paper, each of the plurality of sheets comprising a first side and a second side. The first side of the plurality of sheets may include an ornamental design. The second side of the plurality of sheets may include a wrapping indicator, the wrapping indicator providing visual indications for a user to follow to wrap at least one of the plurality of sheets around the roll of toilet paper. The system may include a package that is at least partially transparent, the package housing the plurality of sheets of material in a folded configuration, the package allowing consumers to view the plurality of sheets of material without opening the package.