METHOD FOR NORMALIZING SOLDER INTERCONNECTS IN A CIRCUIT PACKAGE MODULE AFTER REMOVAL FROM A TEST BOARD
20260040459 ยท 2026-02-05
Inventors
Cpc classification
B23K3/087
PERFORMING OPERATIONS; TRANSPORTING
H10W90/701
ELECTRICITY
H10W42/20
ELECTRICITY
H10W90/754
ELECTRICITY
B23K3/0638
PERFORMING OPERATIONS; TRANSPORTING
B23K3/0623
PERFORMING OPERATIONS; TRANSPORTING
H10W42/276
ELECTRICITY
B23K37/04
PERFORMING OPERATIONS; TRANSPORTING
B23K1/0016
PERFORMING OPERATIONS; TRANSPORTING
H10W74/117
ELECTRICITY
H10W90/271
ELECTRICITY
H10W90/724
ELECTRICITY
H10W90/22
ELECTRICITY
H05K3/1233
ELECTRICITY
International classification
H05K3/12
ELECTRICITY
B23K1/00
PERFORMING OPERATIONS; TRANSPORTING
B23K3/06
PERFORMING OPERATIONS; TRANSPORTING
B23K37/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for normalizing the solder interconnects (e.g., normalizing the height of the solder ball interconnects) in a circuit package module (e.g., dual-sided mold grid array package module) after removal from a test board includes receiving in a fixture the circuit package module upside down and removably coupling a stencil to the fixture and over the circuit package module. The stencil has a pattern of apertures that coincides with the pattern of solder interconnects of the circuit package module. The method also includes applying solder paste over the stencil to pass through the apertures to add solder paste to the solder interconnects. The method also includes removing the stencil-from over the fixture, and removing the circuit package module from the fixture. The circuit package module can be heated to reflow the solder interconnects with the added solder paste.
Claims
1. (canceled)
2. A method of modifying a circuit package module, the method comprising: placing a circuit package module such that a first side of the circuit package module is exposed, the first side having a plurality of solder interconnects; placing a stencil with respect to the first side of the circuit package module, the stencil having a plurality of apertures; applying a solder material over the stencil so that the solder material passes through the plurality of apertures and is added onto the plurality of solder interconnects; separating the stencil from the circuit package module; and subsequent to separating the stencil from the circuit package module, reflowing the plurality of solder interconnects with the added solder material.
3. The method of claim 2 wherein the plurality of apertures have a diameter of between 150 m and 300 m.
4. The method of claim 3 wherein the plurality of apertures have a diameter of 225 m.
5. The method of claim 2 wherein reflowing the plurality of solder interconnects includes placing the circuit package module on a hot plate.
6. The method of claim 2 wherein applying the solder material over the stencil so that the solder material passes through the plurality of apertures includes scraping the solder material over the stencil.
7. The method of claim 2 further wherein separating the stencil from the circuit package module includes lifting the stencil from the circuit package module.
8. The method of claim 2 wherein placing the stencil further comprises mating one or more mating features of the stencil with one or more corresponding mating features of a fixture.
9. The method of claim 8 wherein the one or more mating features of the stencil include one or more holes and the one or more mating features of the fixture comprise one or more posts.
10. The method of claim 8 wherein placing the circuit package module includes placing the circuit package module within a recess.
11. A method of modifying a circuit package module, the method comprising: placing a circuit package module in a recess of a fixture such that a first side of the circuit package module is exposed, the first side having a plurality of solder interconnects; placing a stencil with respect to the first side of the circuit package module; applying a solder material over the stencil so that the solder material passes through a plurality of apertures of the stencil and is added onto the plurality of solder interconnects; separating the stencil from the circuit package module; removing the circuit package module from the recess by inserting a tool in one or more slots adjacent to the recess; and subsequent to removing the circuit package module from the recess, reflowing the plurality of solder interconnects with the added solder material.
12. The method of claim 11 wherein the plurality of apertures have a diameter of between 150 m and 300 m.
13. The method of claim 12 wherein the plurality of apertures have a diameter of 225 m.
14. The method of claim 11 wherein reflowing the plurality of solder interconnects includes placing the circuit package module on a hot plate.
15. The method of claim 11 wherein applying the solder material over the stencil so that the solder material passes through the plurality of apertures includes scraping the solder material over the stencil.
16. The method of claim 11 wherein separating the stencil from the circuit package module includes lifting the stencil from the fixture.
17. The method of claim 11 wherein the circuit package module is placed in a recess of the fixture.
18. The method of claim 17 wherein the tool includes a pair of tweezer prongs.
19. The method of claim 18 wherein the one or more slots are linear slots.
20. The method of claim 19 wherein the one or more slots are a pair of slots located on opposite sides of central recess.
21. The method of claim 11 wherein the stencil and the fixture have a same projected area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Embodiments of this disclosure will now be described, by way of non-limiting example, with reference to the accompanying drawings.
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DETAILED DESCRIPTION
[0031] The following description of certain embodiments presents various descriptions of specific embodiments. However, the innovations described herein can be embodied in a multitude of different ways, for example, as defined and covered by the claims. In this description, reference is made to the drawings where like reference numerals can indicate identical or functionally similar elements. It will be understood that elements illustrated in the figures are not necessarily drawn to scale. Moreover, it will be understood that certain embodiments can include more elements than illustrated in a drawing and/or a subset of the elements illustrated in a drawing. Further, some embodiments can incorporate any suitable combination of features from two or more drawings.
[0032]
[0033]
[0034] The package 10 mounts to the printed circuit board 40 via a connection between the solder interconnects 2 and the pads 42. For example, at least a portion of the solder interconnects 2 can be deposited/melted onto the pads 42 (e.g., by applying heat to the solder interconnects 2 causing them to reflow). The package 10 can mount to the printed circuit board 40 so that the bottom surface 28 of a bottom overmold 27 of the package module 10 is spaced apart (e.g., by a gap) from a top surface 43 of the printed circuit board 40, which can inhibit (e.g., prevent) damage to the die 20 due to displacement of the package 10 relative to the printed circuit board 40 (e.g., due to flexing or dropping of the printed circuit board 40 with the package 10 mounted on it. In one implementation, the pads 42 of the printed circuit board 40 have a uniform size that is substantially equal to, for example coincides with, a size of the solder interconnects 2 (e.g., the solder balls 2 have a uniform size), which match the size (e.g., width) of the pads 14 (e.g., the pads 14 have a uniform size), where each of the pads 14 can be covered by a mask 16. Solder interconnects 2 in new package modules 10 can have a height of about 45 m from the bottom surface 28 of the bottom overmold 27.
[0035]
[0036]
TABLE-US-00001 TABLE 1 Variation in Height of Solder Interconnects Post removal from test board Package Ball height Variation across Module Sample Min Max module 1 21 47 68 2 6 86 80 3 25 41 66 4 2 98 100 5 38 18 56 6 33 35 68 7 21 102 81 8 16 100 84 9 7 57 50 10 21 95 116 11 0 44 44 12 21 66 45 13 41 3 44 14 2 116 118 15 9 75 84
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[0042] As shown in
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[0044] The inventors conducted several tests of the method for normalizing solder interconnects (such as solder interconnects 2) on a package module (such as package module 10). The tests are summarized in the tables below. Table 2 below shows the results of one set of tests for normalizing (e.g., make more uniform) the height of the solder interconnects (e.g., solder balls) of a package module following removal from a test board (e.g., printed circuit board). The stencil (e.g., stencil 70) used in these tests had openings (e.g., apertures 74) with a diameter of 225 m. The use of the stencil to apply solder paste (e.g., solder paste S) in the manner shown in
TABLE-US-00002 TABLE 2 Normalization of Solder Interconnects in Package Module Following Removal from Package Test Board After stencil/reflow module sample Ball height Ball height Delta Planarity number Min Max Stencil used Min Max Short ball Tall Ball before after 11 0 44 225 61 67 61 23 44 6 12 21 66 225 74 75 53 9 45 1 13 41 3 225 52 56 93 53 44 4 14 2 116 225 79 93 81 23 118 14 15 9 75 225 59 75 68 0 84 16
[0045] Table 3 below shows the results of a second set of tests for normalizing (e.g., make more uniform) the height of the solder interconnects (e.g., solder balls) of a package module following removal from a test board (e.g., printed circuit board). The stencil (e.g., stencil 70) used in these tests had openings (e.g., apertures 74) with a diameter of 225 m. The use of the stencil to apply solder paste (e.g., solder paste S) in the manner shown in
TABLE-US-00003 TABLE 3 Normalization of Solder Interconnects in Package Module Package Following Removal from module Test Board After stencil/reflow sample Ball height Ball height Increase in Height Planarity number Min Max Min Max Short ball Tall Ball before after 1 25 45 68 75 43 30 20 7 2 6 45 57 84 51 39 39 27 3 21 70 84 98 63 28 49 14 4 9 61 70 68 61 7 52 2 5 36 92 98 105 62 13 56 7 6 35 100 101 112 66 12 65 11 7 10 123 63 87 53 36 113 24 8 7 90 83 100 90 10 97 17 9 7 116 95 122 88 6 109 27 10 13 60 60 72 73 12 73 12 11 11 59 62 75 51 16 48 13 12 0 55 71 73 71 18 55 2 13 12 70 64 58 52 12 58 6 14 12 36 65 81 53 45 24 16 15 32 68 83 97 51 29 36 14 Average 13.07 72.67 74.93 87.13 61.87 14.47 59.60 13.27
[0046] Table 4 below shows the results of a second set of tests for normalizing (e.g., make more uniform) the height of the solder interconnects (e.g., solder balls) of a package module following removal from a test board (e.g., printed circuit board). The stencil (e.g., stencil 70) used in these tests had openings (e.g., apertures 74) with a diameter of 225 m. The use of the stencil to apply solder paste (e.g., solder paste S) in the manner shown in
TABLE-US-00004 TABLE 4 Normalization of Solder Interconnects in Package Module Following Removal from Package Test Board After stencil/reflow module sample Ball height Ball height Increase in Height Planarity number Min Max Min Max Short ball Tall Ball before after 1 7 88 62 117 55 29 81 55 2 17 83 55 79 38 4 66 24 3 61 45 60 64 121 19 106 4 4 13 64 74 91 61 27 51 17 5 19 55 61 69 42 14 36 8 6 20 82 74 92 54 10 62 18 7 20 58 69 72 49 14 38 3 8 25 33 59 71 84 38 58 12 9 8 88 65 84 57 4 80 19 10 7 79 77 88 70 9 72 11 11 9 9 51 65 60 56 18 14 12 8 86 59 71 51 15 78 12 13 23 62 67 72 44 10 39 5 14 20 96 67 87 47 9 76 20 15 Average 4.79 66.29 64.29 80.14 59.50 13.86 61.50 15.86
[0047]
[0048]
[0049]
[0050] Although specific examples of base stations and user equipment are illustrated in
[0051] For instance, in the example shown, the communication network 100 includes the macro cell base station 101 and the small cell base station 103. The small cell base station 103 can operate with relatively lower power, shorter range, and/or with fewer concurrent users relative to the macro cell base station 101. The small cell base station 103 can also be referred to as a femtocell, a picocell, or a microcell. Although the communication network 100 is illustrated as including two base stations, the communication network 100 can be implemented to include more or fewer base stations and/or base stations of other types.
[0052] Although various examples of user equipment are shown, the teachings herein are applicable to a wide variety of user equipment, including, but not limited to, mobile phones, tablets, laptops, IoT devices, wearable electronics, customer premises equipment (CPE), wireless-connected vehicles, wireless relays, and/or a wide variety of other communication devices. Furthermore, user equipment includes not only currently available communication devices that operate in a cellular network, but also subsequently developed communication devices that will be readily implementable with the inventive systems, processes, methods, and devices as described and claimed herein.
[0053] The illustrated communication network 100 of
[0054] Various communication links of the communication network 100 have been depicted in
[0055] In certain implementations, user equipment can communicate with a base station using one or more of 4G LTE, 5G NR, and WiFi technologies. In certain implementations, enhanced license assisted access (eLAA) is used to aggregate one or more licensed frequency carriers (for instance, licensed 4G LTE and/or 5G NR frequencies), with one or more unlicensed carriers (for instance, unlicensed WiFi frequencies).
[0056] As shown in
[0057] The communication links can operate over a wide variety of frequencies. In certain implementations, communications are supported using 5G NR technology over one or more frequency bands that are less than 6 Gigahertz (GHz) and/or over one or more frequency bands that are greater than 6 GHz. For example, the communication links can serve Frequency Range 1 (FR1) in the range of about 410 MHz to about 7.125 GHz, Frequency Range 2 (FR2) in the range of about 24.250 GHz to about 52.600 GHz, or a combination thereof. In one embodiment, one or more of the mobile devices support a HPUE power class specification.
[0058] In certain implementations, a base station and/or user equipment communicates using beamforming. For example, beamforming can be used to focus signal strength to overcome path losses, such as high loss associated with communicating over high signal frequencies. In certain embodiments, user equipment, such as one or more mobile phones, communicate using beamforming on millimeter wave frequency bands in the range of 30 GHz to 300 GHz and/or upper centimeter wave frequencies in the range of 6 GHz to 30 GHz, or more particularly, 24 GHz to 30 GHz.
[0059] Different users of the communication network 100 can share available network resources, such as available frequency spectrum, in a wide variety of ways.
[0060] In one example, frequency division multiple access (FDMA) is used to divide a frequency band into multiple frequency carriers. Additionally, one or more carriers are allocated to a particular user. Examples of FDMA include, but are not limited to, single carrier FDMA (SC-FDMA) and orthogonal FDMA (OFDMA). OFDMA is a multicarrier technology that subdivides the available bandwidth into multiple mutually orthogonal narrowband subcarriers, which can be separately assigned to different users.
[0061] Other examples of shared access include, but are not limited to, time division multiple access (TDMA) in which a user is allocated particular time slots for using a frequency resource, code division multiple access (CDMA) in which a frequency resource is shared amongst different users by assigning each user a unique code, space-divisional multiple access (SDMA) in which beamforming is used to provide shared access by spatial division, and non-orthogonal multiple access (NOMA) in which the power domain is used for multiple access. For example, NOMA can be used to serve multiple users at the same frequency, time, and/or code, but with different power levels.
[0062] Enhanced mobile broadband (eMBB) refers to technology for growing system capacity of LTE networks. For example, eMBB can refer to communications with a peak data rate of at least 10 Gbps and a minimum of 100 Mbps for each user. Ultra-reliable low latency communications (uRLLC) refers to technology for communication with very low latency, for instance, less than 2 milliseconds. uRLLC can be used for mission-critical communications such as for autonomous driving and/or remote surgery applications. Massive machine-type communications (mMTC) refers to low cost and low data rate communications associated with wireless connections to everyday objects, such as those associated with Internet of Things (IoT) applications.
[0063] The communication network 100 of
[0064]
[0065] The mobile device 200 can be used communicate using a wide variety of communications technologies, including, but not limited to, 2G, 3G, 4G (including LTE, LTE-Advanced, and LTE-Advanced Pro), 5G NR, WLAN (for instance, WiFi), WPAN (for instance, Bluetooth and ZigBee), WMAN (for instance, WiMax), and/or GPS technologies.
[0066] The transceiver 202 generates RF signals for transmission and processes incoming RF signals received from the antennas 204. It will be understood that various functionalities associated with the transmission and receiving of RF signals can be achieved by one or more components that are collectively represented in
[0067] The front end system 203 aids in conditioning signals transmitted to and/or received from the antennas 204. In the illustrated embodiment, the front end system 203 includes antenna tuning circuitry 210, power amplifiers (PAS) 211, low noise amplifiers (LNAs) 212, filters 213, switches 214, and signal splitting/combining circuitry 215. However, other implementations are possible.
[0068] For example, the front end system 203 can provide a number of functionalities, including, but not limited to, amplifying signals for transmission, amplifying received signals, filtering signals, switching between different bands, switching between different power modes, switching between transmission and receiving modes, duplexing of signals, multiplexing of signals (for instance, diplexing or triplexing), or some combination thereof.
[0069] In certain implementations, the mobile device 200 supports carrier aggregation, thereby providing flexibility to increase peak data rates. Carrier aggregation can be used for both Frequency Division Duplexing (FDD) and Time Division Duplexing (TDD), and may be used to aggregate a plurality of carriers or channels. Carrier aggregation includes contiguous aggregation, in which contiguous carriers within the same operating frequency band are aggregated. Carrier aggregation can also be non-contiguous, and can include carriers separated in frequency within a common band or in different bands.
[0070] The antennas 204 can include antennas used for a wide variety of types of communications. For example, the antennas 204 can include antennas for transmitting and/or receiving signals associated with a wide variety of frequencies and communications standards.
[0071] In certain implementations, the antennas 204 support MIMO communications and/or switched diversity communications. For example, MIMO communications use multiple antennas for communicating multiple data streams over a single radio frequency channel. MIMO communications benefit from higher signal to noise ratio, improved coding, and/or reduced signal interference due to spatial multiplexing differences of the radio environment. Switched diversity refers to communications in which a particular antenna is selected for operation at a particular time. For example, a switch can be used to select a particular antenna from a group of antennas based on a variety of factors, such as an observed bit error rate and/or a signal strength indicator.
[0072] The mobile device 200 can operate with beamforming in certain implementations. For example, the front end system 203 can include amplifiers having controllable gain and phase shifters having controllable phase to provide beam formation and directivity for transmission and/or reception of signals using the antennas 204. For example, in the context of signal transmission, the amplitude and phases of the transmit signals provided to the antennas 204 are controlled such that radiated signals from the antennas 204 combine using constructive and destructive interference to generate an aggregate transmit signal exhibiting beam-like qualities with more signal strength propagating in a given direction. In the context of signal reception, the amplitude and phases are controlled such that more signal energy is received when the signal is arriving to the antennas 204 from a particular direction. In certain implementations, the antennas 204 include one or more arrays of antenna elements to enhance beamforming.
[0073] The baseband system 201 is coupled to the user interface 207 to facilitate processing of various user input and output (I/O), such as voice and data. The baseband system 201 provides the transceiver 202 with digital representations of transmit signals, which the transceiver 202 processes to generate RF signals for transmission. The baseband system 201 also processes digital representations of received signals provided by the transceiver 202. As shown in
[0074] The memory 206 can be used for a wide variety of purposes, such as storing data and/or instructions to facilitate the operation of the mobile device 200 and/or to provide storage of user information.
[0075] The power management system 205 provides a number of power management functions of the mobile device 200. In certain implementations, the power management system 205 includes a PA supply control circuit that controls the supply voltages of the power amplifiers 211. For example, the power management system 205 can be configured to change the supply voltage(s) provided to one or more of the power amplifiers 211 to improve efficiency, such as power added efficiency (PAE).
[0076] As shown in
[0077] Any of the embodiments described above can be implemented in association with mobile devices such as cellular handsets. The principles and advantages of the embodiments can be used for any systems or apparatus, such as any uplink wireless communication device, that could benefit from any of the embodiments described herein. The teachings herein are applicable to a variety of systems. Although this disclosure includes some example embodiments, the teachings described herein can be applied to a variety of structures. Any of the principles and advantages discussed herein can be implemented in association with RF circuits configured to process signals in a frequency range from about 30 kilohertz (kHz) to 300 gigahertz (GHz), such as in a frequency range from about 450 MHz to 8.5 GHZ. An acoustic wave resonator including any suitable combination of features disclosed herein be included in a filter arranged to filter a radio frequency signal in a fifth generation (5G) New Radio (NR) operating band within Frequency Range 1 (FR1). A filter arranged to filter a radio frequency signal in a 5G NR operating band can include one or more acoustic wave resonators disclosed herein. FR1 can be from 410 MHz to 7.125 GHZ, for example, as specified in a current 5G NR specification. One or more acoustic wave resonators in accordance with any suitable principles and advantages disclosed herein can be included in a filter arranged to filter a radio frequency signal in a fourth generation (4G) Long Term Evolution (LTE) operating band and/or in a filter with a passband that spans a 4G LTE operating band and a 5G NR operating band.
[0078] Aspects of this disclosure can be implemented in various electronic devices. Examples of the electronic devices can include, but are not limited to, consumer electronic products, parts of the consumer electronic products such as packaged radio frequency modules, uplink wireless communication devices, wireless communication infrastructure, electronic test equipment, etc. Examples of the electronic devices can include, but are not limited to, a mobile phone such as a smart phone, a wearable computing device such as a smart watch or an car piece, a telephone, a television, a computer monitor, a computer, a modem, a hand-held computer, a laptop computer, a tablet computer, a microwave, a refrigerator, a vehicular electronics system such as an automotive electronics system, a stereo system, a digital music player, a radio, a camera such as a digital camera, a portable memory chip, a washer, a dryer, a washer/dryer, a copier, a facsimile machine, a scanner, a multi-functional peripheral device, a wrist watch, a clock, etc. Further, the electronic devices can include unfinished products.
[0079] Any of the embodiments described above can be implemented in association with mobile devices such as cellular handsets. The principles and advantages of the embodiments can be used for any systems or apparatus, such as any uplink cellular device, that could benefit from any of the embodiments described herein. The teachings herein are applicable to a variety of systems. Although this disclosure includes some example embodiments, the teachings described herein can be applied to a variety of structures. Any of the principles and advantages discussed herein can be implemented in association with RF circuits configured to process signals having a frequency in a range from about 30 kHz to 300 GHz, such as a frequency in a range from about 450 MHz to 8.5 GHZ.
[0080] Unless the context clearly requires otherwise, throughout the description and the claims, the words comprise, comprising, include, including and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of including, but not limited to. The word coupled, as generally used herein, refers to two or more elements that may be either directly connected, or connected by way of one or more intermediate elements. Likewise, the word connected, as generally used herein, refers to two or more elements that may be either directly connected, or connected by way of one or more intermediate elements. Additionally, the words herein, above, below, and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word or in reference to a list of two or more items, that word covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
[0081] Moreover, conditional language used herein, such as, among others, can, could, might, may, e.g., for example, such as and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or states. Thus, such conditional language is not generally intended to imply that features, elements and/or states are in any way required for one or more embodiments.
[0082] While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosure. Indeed, the novel apparatus, methods, and systems described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the methods and systems described herein may be made without departing from the spirit of the disclosure. For example, while blocks are presented in a given arrangement, alternative embodiments may perform similar functionalities with different components and/or circuit topologies, and some blocks may be deleted, moved, added, subdivided, combined, and/or modified. Each of these blocks may be implemented in a variety of different ways. Any suitable combination of the elements and acts of the various embodiments described above can be combined to provide further embodiments. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the disclosure.